• 제목/요약/키워드: Forming fault

검색결과 56건 처리시간 0.021초

가속도 신호의 주파수 분석에 기반한 종이용기 성형기 구동축 고장진단 요소기술 개발 (Development of Fault Diagnosis Technology Based on Spectrum Analysis of Acceleration Signal for Paper Cup Forming Machine)

  • 장재호;하창근;주백석;박준영
    • 한국기계가공학회지
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    • 제15권6호
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    • pp.1-8
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    • 2016
  • As demand for paper cups markedly increases, this has brought about a requirement to develop fast paper cup forming machines. However, the fast manufacturing speed of these machines causes faults to occur more frequently in the final product. To reduce the possibility of producing faulty products, it is necessary to develop technologies to monitor the manufacturing process and diagnose the machine status. In this research, we selected the main driving axis of the forming machine for fault diagnosis. We searched the states of rotational elements related to the driving axis and suggested a fault diagnostic system based on spectrum analysis consisting of a real-time data acquisition device, accelerometers, and a diagnosis algorithm. To evaluate the developed fault diagnostic system, we performed experiments using a test station which resembles the actual paper cup forming machine. As a result, we were able to confirm that the proposed system was sufficiently feasible to diagnose any abnormalities in the operation of the paper cup forming machine.

자동차용 스틸휠 디스크부품의 성형불량 및 파손사례분석 (Analysis of Damaged Instance and Forming Fault for Disc Part in Automotive Steel Wheel)

  • 이성희;김무연;김태규;윤호영;강석우
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2006년도 춘계학술대회 논문집
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    • pp.234-238
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    • 2006
  • In this research, an analysis of damaged instance and forming fault for disc part in automotive steel wheel was performed. Rolled steel material, which had been used in the manufacturing of the damaged disc part, was prepared for tensile test, quantitative analysis of chemical component and acquirement of scanning electron microscope images. Although the results of mechanical properties and chemical component ratio for the material satisfied the suggested specification, some material inherent problem was found in the scanning electron microscope images. Finally, in an analysis of chemical component for the damaged disc part used in road condition, mismatching of chemical component ratio between the suggested specification and test result was found.

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자동차 성형 조립품을 위한 범용 검사기 개발 (Development of the General Inspection-Machine for the Vehicle Forming Assembly)

  • 김동환;윤재식;김진욱;김석태
    • 한국정보통신학회:학술대회논문집
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    • 한국해양정보통신학회 2011년도 춘계학술대회
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    • pp.813-815
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    • 2011
  • 본 연구에서는 자동차 성형 조립품의 불량 및 부품의 조립상태를 고속, 고정밀도로 검사하고 여러제품에 적용 가능한 범용 검사 시스템을 제안한다. 검사 프로그램은 검사 대상의 표면 검사 및 조립상태 검사를 위한 결함 검사 알고리즘, 실시간 검사를 위한 고속처리 알고리즘으로 구성된다. 결함검사 알고리즘은 크게 ROI 영역내의 픽셀 평균을 이용하는 방법과 영역분할 및 객체 유무 판단을 통해서 이루어진다. 본 검사 시스템의 정확도, 처리 시간 등의 평가를 통해서 시스템의 효율성을 확인하였다.

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독립형 DC마이크로그리드 내 BESS용 4 LEG DC/DC 컨버터의 고장허용 및 고효율 제어에 관한 연구 (A Study on the Fault Tolerance and High Efficiency Control of 4 Leg DC/DC Converter for Battery Energy Storage System in Standalone DC Micro-grid)

  • 최정식;오승열;차대석;정동화
    • 전기학회논문지
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    • 제67권9호
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    • pp.1239-1248
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    • 2018
  • This paper proposes a fault tolerant and high efficiency operation algorithm for a 4 LEG DC/DC converter for a battery energy storage system(BESS) forming a main power source in a standalone DC micro grid. The BESS for the main power supply in the stand-alone DC micro-grid is required to operate at high speed according to fault tolerant control and load by operating at all times. Fault-tolerance control changes the short-circuit fault to an open-circuit fault by using a fuse in case of leg fault in 4 legs, and operates stably through phase shift control. In addition, considering the loss of the power semiconductor, the number of LEG operation is adjusted to operate at high efficiency in the full load region. In this paper, fault tolerant control and high efficiency operation algorithm of DC/DC converter for BESS in standalone DC micro grid is presented and it is proved through simulation and experiment.

배전설비 결함 검출을 위한 초음파 음원 위치추정 및 시각화 기법 (Ultrasonic Source Localization and Visualization Technique for Fault Detection of a Power Distribution Equipment)

  • 박진하;정하형;유준
    • 제어로봇시스템학회논문지
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    • 제21권4호
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    • pp.315-320
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    • 2015
  • This paper describes the implemenation of localization and visualization scheme to find out an ultrasonic source caused by defects of a power distribution line equipment. To increase the fault detection performance, $2{\times}4$ sensor array is configured with MEMS ultrasonic sensors, and from the sensor signals aquired, the azimuth and elevation angles of the ultrasonic source is estimated based on the delay-sum beam forming method. Also, to visualize the estimated location, it is marked on the background image. Experimental results show applicability of the present technique.

대전력계통의 고장해석에 관한 효추적인 계산방법에 관한 연구 (An Effective Fault Analysis Method in Large Scale Power System)

  • Jai-Kil Chung;Gi-Sig Byun
    • 대한전기학회논문지
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    • 제32권12호
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    • pp.435-440
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    • 1983
  • The methods of forming the bus impedance matrix, which is mainly employed in fault analysis of power system, can be generally classified in catagories, (1) the one being the inverse matrix of bus admittance matrix, and (2) the other the bus impedance matrix succesive formation method by particular algorithms. The former method is theouetically elegant, but the formation and inverse of complex bus admittance matrix for large power system requires too much amounts of computer memory space and computing time. The latter method also requires too much memory space. Therefore, in this paper, an algorithm and computer program is introduced for the formation of a sparse bus impedance matrix which generates only the matching terms of the admittance matrix. So, this method can reduce the computer memory and computing time, and can be applied to fault analysis of large power system by small digital computer.

원심성형법으로 제조한 고온초전도 튜브의 특성 분석 (Characteristics of HTS tube fabricated by centrifugal forming process)

  • 장건익;박용민
    • 한국초전도학회:학술대회논문집
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    • 한국초전도학회 2000년도 High Temperature Superconductivity Vol.X
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    • pp.211-215
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    • 2000
  • Bi-2212 HTS tube was fabricated by CFP(Centrifugal Forming Process). Slury was prepared in the mixing ratio of 8:2 between powder and binder and ball-milled for 24 hrs. Slurry was initially charged into the rotating mold with 300${\sim}$450 rpm and heated at the temperature ranges of 840${\sim}$860$^{\circ}$C for partial melting to finally obtain a uniformly textured tube shape. It was observed the plate-like grains with more than 20 ${\mu}$m were well oriented along the rotating axis and the measured T$_c$ was around 67K. In this paper we will discuss and analyze the tube characteristics depending on many different processing parameters such as, powder composition, binder mixing ratio between powder and binder, motor speed, heating temperature and etc.

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원심성형법을 이용한 BSCCO계 고온초전도튜브 제조 및 특성 분석 (Fabrication and Characterization of BSCCO System High-Temperature Superconductor Tube Using Centrifigal Forming Process)

  • 박용민;장건익
    • 한국전기전자재료학회논문지
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    • 제13권9호
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    • pp.801-804
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    • 2000
  • High-temperature superconductor of Bi-2212 system was fabricated by CFP(Centrifugal Forming Process). To make a uniform specimen slurry was prepared in the ratio of 7:3(powder : binder) and ball milled for 24 hours. Milled slurry was charged into a rotating mold with 450 rpm and dried at room temperature. Then the specimen was performed binder burn-out at 35$0^{\circ}C$ and heated for partial melting to 86$0^{\circ}C$. XRD analysis of most specimens were shown 2212 phase and observed a local plate shped microstructure with a well aligned c-axis direction from SEM images. Measured T$_{c}$(Critical temperature) was about 64 K.K.

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원심성형법을 이용한 BSCCO계 고온초전도체 제조 및 특성 분석 (Fabrication and Characterization of BSCCO System High-Temperature Superconductor Using Centrifugal Forming Process)

  • 박용민;장건익
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2000년도 하계학술대회 논문집
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    • pp.189-192
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    • 2000
  • High-temperature superconductor of Bi-2212 system was fabricated by CFP(centrifugal forming process). To make a uniform specimen slurry was prepared in the ratio of 7:3(powder:binder) and ball milled for 24 hours. Milled slurry was charged into a rotating mold with 450 rpm and dried at room temperature. Then the specimen was performed binder burn-out at 35$0^{\circ}C$ and heated for partial melting to 86$0^{\circ}C$. XRD analysis of most specimens were shown 2212 phase and observed a local plate shaped microstructure with a well aligned c-axis direction from SEM images. T$_{c}$(Critical temperature) of Bi-2212 was 64K.K.

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한국 서해 대륙붕 군산분지 까치-1공의 층서 (Stratigraphy of the Kachi-1 Well, Kunsan Basin, Offshore Western Korea)

  • 유인창;김태훈
    • 자원환경지질
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    • 제40권4호
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    • pp.473-490
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    • 2007
  • 서해 대륙붕 군산분지 까치-1공의 퇴적층을 통합층서적 접근을 통하여 분석하였다. 분석 결과, 까치-1공 내에서 (1)트라이아스기 돌로마이트 기반암층, (2) 후기 쥬라기 말-전기 백악기 초 퇴적층, (3) 전기 백악기 퇴적층, (4) 후기 백악기 퇴적층 및 (5) 중기 마이오세 이후 퇴적층 등 5개의 단위층들이 인지되었다. 각 단위층은 부정합에 의해 경계되는 구조층서 단위층으로 군산분지의 형성, 퇴적 및 변형에 대한 정보를 제공해 준다. 후기 쥬라기 말에 들어와 탄루탄층대를 따라 이차 및 삼차 순위의 주향이동 단층들이 분지되면서 소규모 열개 분지들이 형성되기 시작하였다. 전기 백악기 이후 팔레오세 말까지 지속된 분지단층들의 좌수향 이동에 의해 군산분지는 대규모의 인장력을 받게 되어 소규모 열개 분지들은 대규모의 인리형 분지로 확장되었다. 그러나 팔레오세 말에 시작된 인도판과 유라시아판의 연성충돌에 의한 1차 히말라야 조산운동의 영향으로 탄루단층이 우수향으로 이동을 시작하면서 군산분지는 서서히 변형을 받기 시작하였다. 이후 에오세 중기에 일어났던 인도판과 유라시아판의 강성충돌에 의한 2차 히말라야 조산운동에 의해 탄루단층의 우수향 이동이 본격화되면서 군산분지는 극심한 구조역전의 현상이 일어났다. 따라서 에오세 말과 올리고세 동안 군산분지에서는 심한 구조역전에 의한 분지변형이 일어났다. 올리고세 이후 현재까지, 군산분지는 간헐적인 해침과 함께 광역적인 침강을 유지하면서 안정된 대륙 연변부 침강분지로 전이되었다.