• Title/Summary/Keyword: Forming fault

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Development of Fault Diagnosis Technology Based on Spectrum Analysis of Acceleration Signal for Paper Cup Forming Machine (가속도 신호의 주파수 분석에 기반한 종이용기 성형기 구동축 고장진단 요소기술 개발)

  • Jang, Jaeho;Ha, Changkeun;Chu, Baeksuk;Park, Junyoung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.15 no.6
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    • pp.1-8
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    • 2016
  • As demand for paper cups markedly increases, this has brought about a requirement to develop fast paper cup forming machines. However, the fast manufacturing speed of these machines causes faults to occur more frequently in the final product. To reduce the possibility of producing faulty products, it is necessary to develop technologies to monitor the manufacturing process and diagnose the machine status. In this research, we selected the main driving axis of the forming machine for fault diagnosis. We searched the states of rotational elements related to the driving axis and suggested a fault diagnostic system based on spectrum analysis consisting of a real-time data acquisition device, accelerometers, and a diagnosis algorithm. To evaluate the developed fault diagnostic system, we performed experiments using a test station which resembles the actual paper cup forming machine. As a result, we were able to confirm that the proposed system was sufficiently feasible to diagnose any abnormalities in the operation of the paper cup forming machine.

Analysis of Damaged Instance and Forming Fault for Disc Part in Automotive Steel Wheel (자동차용 스틸휠 디스크부품의 성형불량 및 파손사례분석)

  • Lee, Sung-Hee;Kim, M.Y.;Kim, T.G.;Yun, H.Y.;Kang, S.W.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2006.05a
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    • pp.234-238
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    • 2006
  • In this research, an analysis of damaged instance and forming fault for disc part in automotive steel wheel was performed. Rolled steel material, which had been used in the manufacturing of the damaged disc part, was prepared for tensile test, quantitative analysis of chemical component and acquirement of scanning electron microscope images. Although the results of mechanical properties and chemical component ratio for the material satisfied the suggested specification, some material inherent problem was found in the scanning electron microscope images. Finally, in an analysis of chemical component for the damaged disc part used in road condition, mismatching of chemical component ratio between the suggested specification and test result was found.

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Development of the General Inspection-Machine for the Vehicle Forming Assembly (자동차 성형 조립품을 위한 범용 검사기 개발)

  • Kim, Dong-Hwan;Yun, Jae-Sik;Kim, Jin-Wook;Kim, Seok-Tae
    • Proceedings of the Korean Institute of Information and Commucation Sciences Conference
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    • 2011.05a
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    • pp.813-815
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    • 2011
  • This study inspects the fault of the vehicle forming assembly and the assembly state of components at high speed and high degree of precision. This study also proposes the general inspection system capable of adapting to a number of products. The inspection program is composed of the fault inspection algorithm to examine the surface of the object and the state of the assembly and the high speed procession algorithm for the real time examination. The fault inspection algorithm is processed largely by a method using average of pixel in ROI and a method dividing the area and checking the presence of the object. Lastly, we verified the efficiency of the sysytem through the evaluation of its accuracy and processing time.

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A Study on the Fault Tolerance and High Efficiency Control of 4 Leg DC/DC Converter for Battery Energy Storage System in Standalone DC Micro-grid (독립형 DC마이크로그리드 내 BESS용 4 LEG DC/DC 컨버터의 고장허용 및 고효율 제어에 관한 연구)

  • Choi, Jung-Sik;Oh, Seung-Yeol;Cha, Dae-Seak;Chung, Dong-Hwa
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.67 no.9
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    • pp.1239-1248
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    • 2018
  • This paper proposes a fault tolerant and high efficiency operation algorithm for a 4 LEG DC/DC converter for a battery energy storage system(BESS) forming a main power source in a standalone DC micro grid. The BESS for the main power supply in the stand-alone DC micro-grid is required to operate at high speed according to fault tolerant control and load by operating at all times. Fault-tolerance control changes the short-circuit fault to an open-circuit fault by using a fuse in case of leg fault in 4 legs, and operates stably through phase shift control. In addition, considering the loss of the power semiconductor, the number of LEG operation is adjusted to operate at high efficiency in the full load region. In this paper, fault tolerant control and high efficiency operation algorithm of DC/DC converter for BESS in standalone DC micro grid is presented and it is proved through simulation and experiment.

Ultrasonic Source Localization and Visualization Technique for Fault Detection of a Power Distribution Equipment (배전설비 결함 검출을 위한 초음파 음원 위치추정 및 시각화 기법)

  • Park, Jin Ha;Jung, Ha Hyoung;Lyou, Joon
    • Journal of Institute of Control, Robotics and Systems
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    • v.21 no.4
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    • pp.315-320
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    • 2015
  • This paper describes the implemenation of localization and visualization scheme to find out an ultrasonic source caused by defects of a power distribution line equipment. To increase the fault detection performance, $2{\times}4$ sensor array is configured with MEMS ultrasonic sensors, and from the sensor signals aquired, the azimuth and elevation angles of the ultrasonic source is estimated based on the delay-sum beam forming method. Also, to visualize the estimated location, it is marked on the background image. Experimental results show applicability of the present technique.

An Effective Fault Analysis Method in Large Scale Power System (대전력계통의 고장해석에 관한 효추적인 계산방법에 관한 연구)

  • Jai-Kil Chung;Gi-Sig Byun
    • The Transactions of the Korean Institute of Electrical Engineers
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    • v.32 no.12
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    • pp.435-440
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    • 1983
  • The methods of forming the bus impedance matrix, which is mainly employed in fault analysis of power system, can be generally classified in catagories, (1) the one being the inverse matrix of bus admittance matrix, and (2) the other the bus impedance matrix succesive formation method by particular algorithms. The former method is theouetically elegant, but the formation and inverse of complex bus admittance matrix for large power system requires too much amounts of computer memory space and computing time. The latter method also requires too much memory space. Therefore, in this paper, an algorithm and computer program is introduced for the formation of a sparse bus impedance matrix which generates only the matching terms of the admittance matrix. So, this method can reduce the computer memory and computing time, and can be applied to fault analysis of large power system by small digital computer.

Characteristics of HTS tube fabricated by centrifugal forming process (원심성형법으로 제조한 고온초전도 튜브의 특성 분석)

  • Jang, Gun-Eik;Park, Yong-Min
    • 한국초전도학회:학술대회논문집
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    • v.10
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    • pp.211-215
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    • 2000
  • Bi-2212 HTS tube was fabricated by CFP(Centrifugal Forming Process). Slury was prepared in the mixing ratio of 8:2 between powder and binder and ball-milled for 24 hrs. Slurry was initially charged into the rotating mold with 300${\sim}$450 rpm and heated at the temperature ranges of 840${\sim}$860$^{\circ}$C for partial melting to finally obtain a uniformly textured tube shape. It was observed the plate-like grains with more than 20 ${\mu}$m were well oriented along the rotating axis and the measured T$_c$ was around 67K. In this paper we will discuss and analyze the tube characteristics depending on many different processing parameters such as, powder composition, binder mixing ratio between powder and binder, motor speed, heating temperature and etc.

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Fabrication and Characterization of BSCCO System High-Temperature Superconductor Tube Using Centrifigal Forming Process (원심성형법을 이용한 BSCCO계 고온초전도튜브 제조 및 특성 분석)

  • 박용민;장건익
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.13 no.9
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    • pp.801-804
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    • 2000
  • High-temperature superconductor of Bi-2212 system was fabricated by CFP(Centrifugal Forming Process). To make a uniform specimen slurry was prepared in the ratio of 7:3(powder : binder) and ball milled for 24 hours. Milled slurry was charged into a rotating mold with 450 rpm and dried at room temperature. Then the specimen was performed binder burn-out at 35$0^{\circ}C$ and heated for partial melting to 86$0^{\circ}C$. XRD analysis of most specimens were shown 2212 phase and observed a local plate shped microstructure with a well aligned c-axis direction from SEM images. Measured T$_{c}$(Critical temperature) was about 64 K.K.

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Fabrication and Characterization of BSCCO System High-Temperature Superconductor Using Centrifugal Forming Process (원심성형법을 이용한 BSCCO계 고온초전도체 제조 및 특성 분석)

  • 박용민;장건익
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2000.07a
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    • pp.189-192
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    • 2000
  • High-temperature superconductor of Bi-2212 system was fabricated by CFP(centrifugal forming process). To make a uniform specimen slurry was prepared in the ratio of 7:3(powder:binder) and ball milled for 24 hours. Milled slurry was charged into a rotating mold with 450 rpm and dried at room temperature. Then the specimen was performed binder burn-out at 35$0^{\circ}C$ and heated for partial melting to 86$0^{\circ}C$. XRD analysis of most specimens were shown 2212 phase and observed a local plate shaped microstructure with a well aligned c-axis direction from SEM images. T$_{c}$(Critical temperature) of Bi-2212 was 64K.K.

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Stratigraphy of the Kachi-1 Well, Kunsan Basin, Offshore Western Korea (한국 서해 대륙붕 군산분지 까치-1공의 층서)

  • Ryu, In-Chang;Kim, Tae-Hoon
    • Economic and Environmental Geology
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    • v.40 no.4
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    • pp.473-490
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    • 2007
  • Strata of the Kachi-1 well, Kunsan Basin, offshore western Korea, were analyzed by using integrated stratigraphy approach. As a result, five distinct unconformity-bounded units are recognized in the well: Triassic, Late Jurassic-Early Cretaceous, Early Cretaceous, Late Cretaceous, and Middle Miocene units. Each unit represents a tectono-stratigraphic unit that provides time-sliced information on basin-forming tectonics, sedimentation, and basin-modifying tectonics of the Kunsan Basin. In the late Late Jurassic, development of second- or third-order wrench faults along the Tan-Lu fault system probably initiated a series of small-scale strike-slip extensional basins. Continued sinistral movement of these wrench faults until the Late Cretaceous caused a mega-shear in the basin, forming a large-scale pull-apart basin. However, in the Early Tertiary, the Indian Plate began to collide with the Eurasian Plate, forming a mega-suture zone. This orogenic event, namely the Himalayan Orogeny, continued by late Eocene and was probably responsible for initiation of right-lateral motion of the Tan-Lu fault system. The right-lateral strike-slip movement of the Tan-Lu fault caused the tectonic inversion of the Kunsan Basin. Thus, the late Eocene to Oligocene was the main period of severe tectonic modification of the basin. After the Oligocene, the Kunsan Basin has maintained thermal subsidence up to the present with short periods of marine transgressions extending into the land part of the present basin.