• Title/Summary/Keyword: Forming Manufacturing System

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A Study on the Forming of Eine Gear Housing using Rapid Prototyping (RP를 이용한 미세기어 하우징 성형에 관한 연구)

  • 김성욱;이기성;이승수;김민주;전언찬
    • Proceedings of the Korean Society of Machine Tool Engineers Conference
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    • 2003.04a
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    • pp.441-447
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    • 2003
  • In the study, we described on the 3D solid model be made on the AutoCAD haved an effect on the deviation of form as RP manufactures the facetres. The STL file improved the deviation of form as the facetres value but the deviation of form have the difference a little as the RP system. In result, we ruled the correlation with the 3D solid model and the RP sample manufacturing, with manufacture RP sample according to facetres value in complex shape. And we developed the program which recombination the STL file that we make use of the AutoLISP.

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Development and Estimation of Hinge Belt Plate in Combination Type (복합형 힌지 벨트 플레이트의 개발과 평가)

  • Ha, Man-Kyung;Jun, Jae-Uhk
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.5 no.4
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    • pp.86-92
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    • 2006
  • In the automobile and machine industry, Forming type conveyer system have problems in that hinge belt plate are stretched, produce a noise and get abrasion. they make the machine get out of order. we make hinge belt thicker for reducing the trouble. Thick hinge belt was stronger. But it was heavier. And it was hard to come up with buyer's expectations because the mold which makes the hinge belt have limit of strength, life cycle and size. So, we developed the machine welded each part of hinge belt plate.

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Research on Improved Formability of High-Strength Steel Mounting Brackets and Springback Prediction (고강도강 마운팅브라켓의 성형성 향상 및 스프링백 예측에 관한 연구)

  • Lim, Kyu-seong;Choi, Seong-Dae
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.4
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    • pp.14-22
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    • 2022
  • To reduce the weight of the car and ensure the safety of the driver while driving, the existing 440 MPa-class mounting bracket was treated at 590MPa to improve collision safety and secure the weight of the vehicle body. The following conclusions were drawn from the tensile test, forming analysis, and springback prediction. In the formability and springback analyses using FLD, it could be confirmed that bending was an essential process because the formability and flatness were much better when bending was added than when bending was not applied. Based on the research results, it was deduced that the mold design was necessary so that the molding was carried out at a strain rate of 20% or less for stable molding.

Indirect Forging Process with Aluminum Rheology Material by Electromagnetic Stirring System (전자교반을 응용한 알루미늄 레오로지 소재의 간접단조공정)

  • Oh, S.W.;Kang, S.S.;Kang, C.G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.135-138
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    • 2007
  • A semi-solid forming processing has been developed for manufacturing near net-shape components. The semi-solid forming has two methods. One is thixo-forming with reheating prepared billet, the other is rheo- forming with cooled melt until semi-solid state. In indirect forging processing, this experiment used aluminum rheology materials by electromagnetic stirring system. Rheology material is made by A16061. An experiment has variation factors which are pressure, solid-fraction, stirring current and stirring time. Forged samples are found microstructures and mechanical properties. Forged samples are accomplished heat treatment T6 for high mechanical properties.

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A springback analysis of LCD TV bottom chassis (LCD TV BOTTOM CHASSIS 스프링백 해석)

  • Lee, Sung-Geun;Jung, Jin-Oh;Kim, Seung-Kyu;Chung, Wan-Jin
    • Design & Manufacturing
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    • v.6 no.1
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    • pp.63-66
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    • 2012
  • In the manufacturing of a LCD TV bottom chassis, the distortion after forming should be suppressed below pre-defined amount to avoid contact with electric components. Finite element analysis procedure of forming and springback of a LCD TV bottom chassis is developed to investigate the distortion behaviour. It is shown that after the first forming large distortion occur due to uneven metal flow induced by various embossings. In the second forming, distortion is decreased by introducing bead that absorbs the excessive metal flow. It is proved that analysis method could describe these behaviour effectively. The developed analysis method can be used to find the proper location and shape of bead more quickly and effectively.

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Development of Optical Leveling System using Quarter Photodetector (4분할 위치검출소자를 활용한 광학식 레벨링 개발)

  • Kim, Byoung-Chang
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.6
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    • pp.111-116
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    • 2018
  • Recently, shape manufacturing method has been changed to a 3D printer. Since lamination type manufacturing method is the basis for forming a three-dimensional shape by repeated lamination, the horizontal accuracy of the lamination layer is very important. In the current paper, we have proposed a new leveling system to be installed in a large 3D printer. The light source was reflected from the water surface contained in the measuring device, and the inclination of the measuring device was measured from the light that entered into four regions of a quarter photodetector. The electrical signals generated differently according to the position of the beam spot incident on the quarter photodetector was acquired and compensated to be horizontal by using a motor mounted at the corner. Compared to a digital leveler, the newly developed leveling system gave errors of only 2 to 3%. This new device can be applied to various fields including the 3D printer in future.

Evaluation of Formability and Mechanical Characteristic for Hot Forming Quenching in Sheet Forming of Al6061 Alloy (Al6061 판재성형에서 핫 포밍 ��칭의 성형성 및 기계적 특성 평가)

  • Ko, Dae Hoon;Kim, Jae Hong;Lee, Chan Joo;Ko, Dae Cheol;Kim, Byung Min
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.37 no.4
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    • pp.483-490
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    • 2013
  • In aluminum sheet metal forming, the conventional forming methods of T4 or T6 heat-treated sheets result in low formability and dimensional accuracy. This study suggests a new forming method for aluminum sheets called as hot forming quenching (HFQ) that solves the problems faced in the conventional method. HFQ combines the heat treatment and forming processes through the forming die during the quenching of a solid solution. To evaluate the application of HFQ to the sheet forming of aluminum, an Erichsen and V-bending test are performed in this study to measure the dimensional accuracy and formability, which are then compared with those of the conventional forming method. Furthermore, the strength and hardness of the products formed by HFQ are measured to confirm the degradation in mechanical properties compared with the conventional forming method, which shows the validity of the application of HFQ to aluminum sheet metal forming.

A manufacturability measurement for design for manufacturing in net shape process

  • Lee, Chang-Ho
    • Proceedings of the Korean Operations and Management Science Society Conference
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    • 1994.04a
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    • pp.467-477
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    • 1994
  • The objective of this research is to develop a manufacturability measurement model for process and material screening. The process and material screening is the key requirement for implementing the Design for Manufacturability (Concurrent Engineering). A computerized system realizing this model then is developed to aid designers. Identification of the key factors which influence technical manufacturability, decision variables and their characteristics, conceptual framework for implementing the model are suggested. Manufacturability measure for quantifying the consistency of between the product requirements and the manufacturing capability is important contribution of this research. The focus is on net shape manufacturing process such as diecasting, forging, metal forming and injection molding.

Formulation of DNC (Direct Numerical Control) system for controlling flexible manufacturing system (FMS 제어를 위한 DNC 시스템의 형성에 관한 연구)

  • 이병룡;이석희
    • 제어로봇시스템학회:학술대회논문집
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    • 1987.10b
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    • pp.242-248
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    • 1987
  • Recently, a quite large number of investigation is published on the subject of Flexible Manufacturing System which can cope with the volatile market demand and the variety of product. Minimum requirement of designing FMS is depicted and by investigating the communication system between the machine tool and the cell control computer, ana between the central computer and the cell control computer, when it is formed as a sub-system of an FEM, the software can be evolved to the control software of the total Flexible Manufacturing System. It is developed the communication system between the central computer and the cell control computer which is the basic structure of the control architecture of FMS under the concept of DNC (Direct Numerical Control). It is used CYBER 180-830 as the central computer, and GMC-1100 computer as the cell control computer, and the main basic program is developed and tested, thus forming a DNC system which can be used in educational environment.

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