• 제목/요약/키워드: Form Rolling

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Adjustment of Roll Gap for the Dimension Accuracy of Bar in Hot Bar Rolling Process

  • Kim, Dong-Hwan;Kim, Byung-Min;Lee, Youngseog
    • International Journal of Precision Engineering and Manufacturing
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    • 제4권1호
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    • pp.56-62
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    • 2003
  • The objective of this study is to adjust the roll gap for the dimension accuracy of bar in hot bar rolling process considering roll wear. In this study hot bar rolling processes for round and oval passes have been investigated. In order to predict the roll wear, the wear model is reformulated as an incremental form and then wear depth of roll is calculated at each deformation step on contact area using the results of finite element analysis, such as relative sliding velocity and normal pressure at contact area. Archard's wear model was applied to predict the roll wear. To know the effects of thermal softening of DCI (Ductile Cast Iron) roll material according to operating conditions, high temperature micro hardness test is executed and a new wear model has been proposed by considering the thermal softening of DCI roll expressed in terms of the main tempering curve. The new technique developed in this study for adjusting roll gap can give more systematically and economically feasible means to improve the dimension accuracy of bar with full usefulness and generality.

스텝 붙이 활주형 모터보트 선미부가물의 횡요저감효과에 관한 연구 (A Study on the Anti-rolling Effect of Stem Sub-body in the Stepped-Hull Planing Boat)

  • 강병윤;박충환
    • 한국해양공학회지
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    • 제22권4호
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    • pp.84-89
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    • 2008
  • It is hard to find experimental data for a model test of small high-speed planning boats. It is difficult to verify the performance seen in a model test for a high-speed boat because the ship-model scale-ratio is very small and the flow velocity of the circulating water channel and the X-carriage speed of the towing tank are restricted. Therefore most hull-form designs for high-speed small boats depend on the sea-trial test result for similar boats or evaluation through numerical calculations. This study investigated the anti-rolling effect of the stern sub-body in a 50-knot doss planning boat. To carry out this work, new model test procedures were set up in the actual sea. Using this method, the anti-rolling effect of the stern sub-body was investigated. A stern sub-body attached to a planning boat was proved to be effective in reducing the roll and pitch angle.

열간 선재 압연제품의 치수정밀도 향상을 위한 롤 갭 조정 (Adjustment Of Roll Gap For The Dimension Accuracy Of Bar In Hot Bar Rolling Process)

  • 김동환;김병민;이영석;유선준;주웅용
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.1036-1041
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    • 1997
  • The objective of this study is to adjust the roll gap for the dimension accuracy of bar in hot bar rolling process considering roll wear. In this study hot bar rolling processes for round and oval passes have been investigated. In order to predict the roll wear, the wear model is reformulated as an incremental form and then wear depth of roll is calculated at each deformation step on contact area using the results of finite element analysis, such as relative sliding velocity and normal pressure at contact area. Archard's wear model was applied to predict the roll wear. To know the effects of thermal softening of DCI (Ductile Cast Iron) roll material according to operating conditions, high temperature micro hardness test is executed and a new wear model has been proposed by considering the thermal softening of DCI roll expressed in terms of the main tempering curve. The new technique developed in this study for adjusting roll gap can give more systematically and economically feasible means to improve the dimension accuracy of bar with full usefulness and generality.

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구름마찰접촉하중 시 Polyethylene tibia 요소의 표면균열 복합전파 거동에 관한 연구 (Study for Possible Crack Propagation Mechanisms for a Surface Cracked in a Polyethylene Tibia Component Subject to Rolling and Sliding Contact)

  • 김병수;문병영
    • 대한기계학회:학술대회논문집
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    • 대한기계학회 2003년도 추계학술대회
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    • pp.1222-1227
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    • 2003
  • Pitting wear is a dominant form of polyethylene surface damage in total knee replacements, and may originate from surface cracks that propagate under repeated tribological contact. In this study, stress intensity factors, $K_{I}$ and $K_{II}$, were calculated for a surface crack in a polyethylene - CoCr - bone system under the rolling and/or sliding contact pressures. Crack length and load location were considered in determination of probable crack propagation mechanisms and fracture modes. Positive $K_{I}$ values were obtained for shorter cracks in rolling contact and for all crack lengths when the sliding load was apart from the crack. $K_{II}$, was the greatest when the load was directly adjacent to the crack $(g/a={\pm}1)$. Sliding friction caused a substantial increase of both $K_{I}^{max}$ and $K_{II}^{max}$. The effective Mode I stress intensity factors, $K_{eff}$, were the greatest at $g/a={\pm}1$, showing the significance of high shear stresses generated by loads adjacent to surface cracks. Such behavior of $K_{eff}$ suggests mechanisms for surface pitting by which surface cracks may propagate along their original plane under repeated rolling or sliding contact.

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Lead Screw 전조 정밀도 향상을 위한 성형인자의 특성평가 (Characteristics Evaluation of Process Parameters for Improvement the Precision of Thread ]tolling in Lead Screw)

  • 김광호;김동환;고대철;김병민
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.312-315
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    • 2002
  • This paper summarizes the results of a numerical study conducted to analyze the effect of selected process parameters on material flow and thread profile in thread rolling of large diameter blanks. Based on the previous work where a plane strain mode was found to provide a reasonable approximation of the thread rolling process, the effect of varying thread form, friction factor, flow stress, and blank diameter on effective strain and thread height was analyzed using the finite element code DEFORM. This study show that effective strain for flank angle, that blank diameter had important effect on the as-rolled thread while flow stress, friction factor, and crest round of dies had significant impact on effective strain at the thread root and crest and load of thread rolling. While the rate of strain harding was found to have an effect on the crest profile, the results indicate that it is the primary factor responsible for seam formation in rolled threads.

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Effects of sizes and mechanical properties of fuel coupon on the rolling simulation results of monolithic fuel plate blanks

  • Kong, Xiangzhe;Ding, Shurong;Yang, Hongyan;Peng, Xiaoming
    • Nuclear Engineering and Technology
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    • 제50권8호
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    • pp.1330-1338
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    • 2018
  • High-density UMo/Zr monolithic nuclear fuel plates have a promising application prospect in high flux research and test reactors. The solid state welding method called co-rolling is used for their fabrication. Hot co-rolling simulations for the composite blanks of UMo/Zr monolithic nuclear fuel plates are performed. The effects of coupon sizes and mechanical property parameters on the contact pressures between the to-be-bonded surfaces are investigated and analyzed. The numerical simulation results indicate that 1) the maximum contact pressures between the fuel coupon and the Zircaloy cover exist near the central line along the plate length direction; as a whole the contact pressures decrease toward the edges in the plate width direction; and lower contact pressures appear at a large zone near the coupon corner, where de-bonding is easy to take place in the in-pile irradiation environments; 2) the maximum contact pressures between the fuel coupon and the Zircaloy parts increase with the initial coupon thickness; after reaching a certain thickness value, the contact pressures hardly change, which was mainly induced by the complex deformation mechanism and special mechanical constitutive relation of fuel coupon; 3) softer fuel coupon will result in lower contact pressures and form interfaces being more out-of-flatness.

방향성 전기강판에서 1차 재결정시 Si 함량과 냉간압연 횟수, 승온 속도에 따른 집합조직 발달 (Texture Evolution during Primary Recrystallization and Effect of Number of Cold Rolling Passes, Heating Rate, and Si Contents in Grain-Oriented Electrical Steel)

  • 전성호;박노진
    • 열처리공학회지
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    • 제31권6호
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    • pp.269-274
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    • 2018
  • Grain-oriented electrical steel sheets are mainly used as core materials for transformers and motors. They should have excellent magnetic properties such as low core loss, high magnetic flux density and high permeability. In order to improve the magnetic properties of the electrical steel sheet, it is important to form Goss oriented grains with a very strong {110}<001> orientation. Recently, efforts have been made to develop Goss grains by controlling processes such as hot rolling, cold rolling, and primary and secondary recrystallization. In this study, the sheets containing 3.2 and 3.4wt.% Si were used, which were rolled with 1 and 10 passes with total thickness reduction of 89%. Heating was carried out for primary recrystallization with different heating rates of $25^{\circ}C/s$ and $24^{\circ}C/min$ until $720^{\circ}C$. The behavior of Goss-, {411}<148>-, and {111}<112>-oriented grains were analyzed using X-ray diffraction(XRD) and electron back-scatter diffraction(EBSD) analysis. The area fraction of Goss-oriented grains increased with the number of rolling passes during cold rolling; however, after the primary recrystallization, the area fraction of the Goss grains was higher and exact Goss grains were found in the specimens subjected to rapid heating after one rolling pass.

미국 센서스의 변화와 향후 전망: 2000년의 경험과 2010년의 계획을 중심으로 (Transformation and Future Prospect in the U.S. Census: Focusing on 2000 Census Experience and 2010 Census Plans)

  • 전광희
    • 한국인구학
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    • 제31권2호
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    • pp.101-132
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    • 2008
  • 이 글은 1990년부터 진행된 미국의 인구센서스의 변화와 향후의 전망에 대해서 2000년의 경험과 2010년의 계획을 중심으로 논의한다. 먼저, 2000년 센서스의 준비과정에서 미국 과학원학술평의회 국가통계위원회가 작성한 2000년 센서스 개선안의 내용을 통계적 추정방법 도입, 응답률 개선방안, long form 개선방안, 소수민족 집계누락, 인구센서스 대체방안, 센서스 비실시 연도 소지역통계 확보방안, 센서스 프레임 정비 등으로 살펴보고, 1998년 대법원 판결 이후 2000년 센서스에서 통계적 추정방법을 이용한 미국판 One Number Census를 추진하지 못하게 된 경위를 검토한다. 다음은 2010년 인구센서스의 핵심적 특성의 하나인 long form과 short form의 분리, 곧 short form은 전통적 센서스, 곧 전수조사와 현장실사의 원칙을 준수하는 방식으로 그대로 두고, long form을 대체하여 순환센서스로 진행되는 American Community Survey에 대해서는 그 과정과 주요 특성을 검토한다. MAF/TIGER는 인구센서스의 집계과정에서 정확성을 향상 하고자 하는 또 하나의 특성으로, 이것은 2010년 센서스에서 모바일 컴퓨터를 도입하는 하이테크 센서스를 목표로 기획된 것이었다. 이 글은 미국 센서스에서 short form과 long form의 분리가 대법원 판결로 우연히 일어난 것이 아니라는 점을 강조하기는 하지만, 미국 센서스는 2008년 현재, 인구조사국의 모바일컴퓨터 개발실패로 60만 비정규직 조사원의 고용을 불가피하게 할 것으로 예상되며, 이로 말미암아 2010년 미국 센서스의 정확성에 대한 우려감이 증대하고 있음을 지적한다.

Vibration Suppression Control for a Geared Mechanical System;Simulation Study on Vibration Suppression Effects Using a Model-Based Control with a Rotational Speed Sensor

  • Itoh, Masahiko
    • 제어로봇시스템학회:학술대회논문집
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    • 제어로봇시스템학회 2005년도 ICCAS
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    • pp.694-699
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    • 2005
  • This paper deals with a control technique of eliminating the transient vibration of a geared mechanical system. This technique is based on a model-based control with a rotational speed sensor in order to establish the damping effect at the driven machine part. A rotational speed sensor is installed in a driven gear, namely a bull gear. A control model is composed of a reduced-order mechanical part expressed as a transfer function between the rotational speed of the motor and that of the bull gear. This control model estimates a load speed after the rotational speed of the bull gear is acted on the transfer function. The difference between the estimated load speed and the motor speed is calculated dynamically and it is added to the velocity command to suppress the transient vibration generated at the load. This control technique is applied to a dies driving spindle of a form rolling machine. In this paper, the performance of this control method is examined by simulations. The settling time of the residual vibration generated at the loading inertia can be shortened down to about 1/2 of the uncompensated vibration level.

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Correlations among Motor Function, Quality of Life, and Caregiver Depression Levels in Children with Cerebral Palsy

  • Yoo, Ji-Na
    • The Journal of Korean Physical Therapy
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    • 제28권6호
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    • pp.385-392
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    • 2016
  • Purpose: This study aimed to evaluate the relationships among quality of life, caregiver depression levels, and disease severity, especially motor function, in children with cerebral palsy. Methods: Data were collected through questionnaires using survey and interview from 80 caregivers of children with cerebral palsy. The caregivers' quality of life was measured using medical outcomes study 36-item short form health survey, and level of depression was scored using the beck depression inventory. In addition, children's motor function was evaluated using gross motor function measure-88 and functional independence measure scores. Results: Among 8 domains of medical outcomes study 36-item short form health survey, "physical functioning," "physical role functioning," "mental health," and "bodily pain" domains were significantly correlated to "total" percentage scores of gross motor function measure-88. In addition, "mental health" and "bodily pain" domains were correlated to each sub-dimension, including "lying and rolling," "sitting," "crawling and kneeling," "standing," and "walking, running, and jumping." Similarly, the "running" and "jumping" dimensions including motor function measures correlated with "transfer," "locomotion," and "motor subtotal" of functional independence measure scores. The beck depression inventory scores were negatively correlated to "lying and rolling," "sitting," "crawling and kneeling," and the "total" percentage scores of gross motor function measure-88. The beck depression inventory scores were negatively correlated to "sphincter control," "communication," "social cognition," "cognitive subtotal," and "total" functional independence measure scores. Conclusion: It is necessary to consider the quality of life and emotional problems of caregivers of CP children and support them both physically and psychologically with comprehensive rehabilitation.