• Title/Summary/Keyword: Fork lift

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An automatic welding system for a part of fork lift (FORK LIFT 부품 용접자동화 시스템)

  • 김재웅
    • 제어로봇시스템학회:학술대회논문집
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    • 1986.10a
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    • pp.448-451
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    • 1986
  • An automatic welding system is designed for a part of fork lift. The system is composed of articulated type welding robot, welding positioners, shuttle for robot, system controller and welding equipment. From the application of the system, stable weld quality and production cost saving are achieved. In this paper, the hardware features and control structure of the system are presented.

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Noise Contribution Analysis and Noise reduction of a Diesel Engine Fork-lift Truck (디젤 엔진 지게차의 소음원별 기여도 분석과 실내소음 저감)

  • Lee, J.K.;Cho, Y.H.;Kim, G.H.;Park, S.T.;Kim, N.I.
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2000.06a
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    • pp.1473-1478
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    • 2000
  • Severe fork-lift truck noise is annoying to an operator as well as one of the noise pollution elements. This paper presents the noise contribution analysis of a cabin type fork-lift truck to identify the major sources and its usage to reduce the interior noise level. The methodologies for this work are sound field analysis, sound intensity test, insertion loss test of duct system and etc. An effective method to suppress interior noise level of fork-lift truck and design guides are suggested.

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Alternative Prevention on Human Error of Fatal Injuries by the Folk Lifts (지게차 사망재해의 인적오류에 대한 대안)

  • Kang, Hyun-Su;Park, Peom
    • Journal of the Korea Safety Management & Science
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    • v.18 no.1
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    • pp.75-82
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    • 2016
  • According to the statistics, occupational fatal injuries by the fork lifts were about 30 per year in whole industrial. Fork lifts are widely used in various parts of industries to improve the efficiency of the work. In this study, the current regulations to be adequate in industrial site have to be renew in order to prevent the fatal injuries by the fork lifts. Fatal injury analysis were conducted with several accident cases by the fork lifts. For each accident, the causes of the injuries were examined and proper safety measures were proposed. In this study, the fork lift showed a high fatality rate in industrial accidents and no detailed cause analysis of fatal accidents was conducted in terms of unsafe acts or conditions. First, fork lifts were the highest of the machines caused the accidents. In order to prevent fatal injuries by the fork lifts, the tarket was manufacturing industry. Second, the order of the cause of cognitive engineering agenda in the manufacture industrial was visibility, responsibility and affordance, and revision of acts was proposed. Third, there was not a lots of different points of human error between occurrence types and business sizes. Forth, number of fatalities by the attacker was more than by the inducer.

Dynamic Response Optimization for Vibration Reduction of the Fork-Lift Truck (지게차 진동저감을 위한 최적설계)

  • 이동일;최형우;박근배;이승구
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1996.04a
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    • pp.155-160
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    • 1996
  • The vibration analysis of the automobiles has been a good subject for the engineers seeking solutions for more comfortable life. In the area of industrial vehicles, however, the seriousness of the vibration annoyance has not been considered so much. In this paper, a finite element model was built which was good for the low-frequency system(of fork-lift truck), and a forced vibration analysis was obtained for the component of 2n of harmonic orders from engine excitation to this model. Finally, a design optimization upon dynamic responses was made to minimize the vibration acceleration level at selected points representing the vibration level of the whole system.

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SMPS for Control Circuit of Electric Fork-lift Truck (전동지게차의 제어회로용 SMPS)

  • Kim, Chong-Chul;Shin, Jung-Mug;Lee, Byeong-Seok
    • Proceedings of the KIEE Conference
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    • 2006.07b
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    • pp.913-914
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    • 2006
  • In industrial field, electric fork-lift has been mainly powered by batteries which are varied from DC 36V to 80V. Operating electric fork-lift truck depends on stable electric power supplies which are ensured by using Switched Mode Power Supply (SMPS). This paper presents design of SMPS for stable electric power supply. The SMPS has much strength such as high effectiveness, low cost and high stability of output voltage. At the same time, SMPS is small and multi output and has simple design of circuit.

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Structural Analysis of a Carriage Shuttle System : A Material Supply Device for Small-Scale Machine Tools (소규모 공작기계용 소재공급장치의 이송 셔틀 시스템에 관한 구조해석)

  • Kang, Dae-Sung;Jung, Eun Ik;Kim, Kyung-Heui;Baek, Il-Cheon;Yi, Chung-Seob
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.4
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    • pp.62-68
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    • 2019
  • The aim of this study was to interpret the structure and dynamics of a transfer shuttle system as a material supply device for small machine tools. The following conclusions were obtained by performing a structural interpretation of the material supply equipment with respect to workload and the dynamical interpretation of a flexible multibody carriage shuttle. When a 1,000-kg workload was applied to a fork lift, the safety factor was approximately 1.86. To conservatively assess the integrity of the structure, a 1,000-kg workload would be proper. In the case of a deflection of the fork system, the width increased with increasing time. The greatest deflection occurred at 5.5 s, which was the largest increase in the time point of the fork system.

A Fracture Study due to the Fork Width of Forklift (지게차 포크의 폭에 따른 파손 연구)

  • Han, Moonsik;Cho, Jaeung
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.17 no.2
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    • pp.124-129
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    • 2018
  • A forklift is used to lift materials above a height of 2 m. The width of the fork determines the weight of the material it can carry. In this paper, three models of fractured forklifts were analyzed to determine if the fracture was caused by load fatigue due to the width of the fork. The position of the fork was fixed on each model, and a 2.5 ton load was placed at the upper part of the fork. The width distances on each of three models were 500 mm, 750 mm and 1000 mm, and the maximum equivalent stresses were 237.5MPa, 227.62MPa and 230.99MPa, respectively. This analysis demonstrated that as the load increased with use of the wider fork, the fatigue life remained to be nearly equivalent irrespective of fork width among all three models. The results of this study contribute to the durability and safety design of forklifts.

A Design of the drive speed control system using IGBT full-bridge dc-dc converter for the battery fork-lift truck. (IGBT full-bridge dc-dc 변환기를 이용한 전동지게차의 주행제어 시스템 개발)

  • Chun, Soon-Yung;Park, Sung-Ki
    • Proceedings of the KIEE Conference
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    • 1992.07b
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    • pp.1176-1178
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    • 1992
  • This paper shows enhanced working performance of the battery fork-lift truck by developing the IGBT full bridge dc-dc convertor using one-chip micro-processor. The PWM pulse is generated from a 16 bit one-chip micro-processor for the speed control of DC motor. In order to ensure the operation of IGBT and motor pecewisely, IGBT gate drive circuit was designed by using current limiting IC and hige voltage limit IC. And also It is able to regenerative braking.

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Noise Source Identification and Design Changes for Noise Reduction of a Fork-Lift Truck (지게차 소음원 규명 및 소음 저감)

  • 송세철;전범석;김원명;김형근
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 1997.04a
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    • pp.557-563
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    • 1997
  • In order to satisfy the regulations concerned with the noise emission of fork-lift trucks and thereby increase export to the western countries, a noise reduction technique should be developed in the early design stage. In this paper, several noise sources are identified using the sound suppression method and sound intensity measurement, and their contributions to the sound levels at the operator's ears and at the distance of 7m from the vehicle are studied. For each of the major noise producting components, noise abatement alternative are suggested and their effects are analyzed.

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Design of Environmentally Sound Manufacturing Process of Fork Lift using LCA and DfE Methodology (LCA와 DfE기법을 이용한 친환경적인 지게차 제조공정의 설계)

  • Park, Kwang-Ho;Hwang, Yong-Woo;Park, Il-Do
    • Journal of Korean Society of Environmental Engineers
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    • v.27 no.7
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    • pp.677-685
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    • 2005
  • Life Cycle Assessment(LCA) and Design for Environment(DfE) method were applied to design the environmentally sound manufacturing process of f31k lift in this study. Not only external movement of LCA and DfE method in the legal and systemic phase, but also active researches of those in the development phase of case study and application to the industrial field, have been going on. In concretely, the manufacturing processes of the folk lift generating the most environmental impact were examined by applying LCA method, and the environmentally sound manufacturing process was designed by applying, DfE method to the processes. As the results of LCA, environmental impacts for the eco-toxicity and human toxicity of seven major environmental categories were in high value, and so be in the cutting & welding process and painting process among the manufacturing processes. High solid paints, increasing the solid content of the existing solvent paints used in painting process, were developed to reduce the environmental impacts generated in the painting process. By utilizing the high solid paints, about 20% of environmental impacts (as environmental index of LCA) could be reduced.