• 소성∙가공
• /
• 제12권5호
• /
• pp.498-503
• /
• 2003

The die for cold forging gets a very high axial load and radial pressure during processing and hence deforms considerably in the radial direction. This radial deformation of die becomes a important factor influencing the dimensional accuracy of a product. In order to obtain the product with highly accurate dimension, therefore, it is essential to acquire some information on elastic deformation of the die and the product. The study has been performed for the relation of the deformation between the die and the product in backward extrusion. The strain of the die has been given by the simple experiment using the strain gauges attached to the outer surface of the die. Also the history of the deformation of the die and the product has been given by the experiment and Lames' formula. The results has been compared with the previous another method. The study has given useful results for the deformation history of the die and the product through the experiment and Lame's formula in backward extrusion, which can be applied in the die design for the product with accurate dimension.

• 소성∙가공
• /
• 제21권4호
• /
• pp.234-239
• /
• 2012

This study examines the forming properties and forming loads needed to increase the edge thickness on the external face of a plate using finite element analysis(FEA). Recently, forming optimization techniques within FEA are being extensively used in designing the optimal forming conditions for processes like forging, extrusion, rolling, and spinning. Most of these existing forming operations involve reducing the volume per unit length, but research for increasing volume per unit length is not very extensive. For this study we chose an automotive engine flywheel which is a welded assembly of a plate and a gear with each component having a different thickness. We considered a forming technique to increase the thickness in order to allow the machining of the gear directly on the external face of plate alleviating the need for a weld. To study various forming techniques, we used the finite element method with the flow stress of material and incremental forming steps. We conclude from this study that the analysis of forming properties and forming loads by using the finite element analysis and testing is useful as a method to increase the thickness per unit length.

• 소성∙가공
• /
• 제29권6호
• /
• pp.362-369
• /
• 2020

In this study, elastoplastic finite element analysis with multi-body treatment was used to elucidate the mechanical phenomena occurring from pre-stressing of die-system. A finite element analysis model with detailed conditions is proposed. The effects of die pre-stressing slope on the circumferential components of the pre-stressed die inserts were evaluated. The role of tight fitting between the supporter and die case was also emphasized because it has a significant effect on the undesirable change in the target slope of machined inner surface of the die case around the die insert. The two mechanical problems include the one between die-insert and die case and the other between supporter and die case, and their correlation is minimized to establish the optimum design in the die structural design stage because it cannot be quantitatively controlled owing to various factors affecting the die structural behavior during die pre-stressing.

• 소성∙가공
• /
• 제31권6호
• /
• pp.384-393
• /
• 2022

The flow forming process consists of a split process, a divide process, and a forming process. The split process is a forming process in which rollers radially permeate a simple disc-shaped forging material and split it in both directions to form a top-bottom bidirectional cup. It is advantageous for post-processing to deepen the forming depth in the split process but this characteristic causes the failure near the edge of the mandrel during the actual process. The split process was analyzed using Rigid Plastic FEM, and the stress analysis of the mandrel was conducted to find the cause of the failure. It was found that the failure occurred due to fatigue accumulation damage caused by repeated residual stress.

• 한국인터넷방송통신학회논문지
• /
• 제21권3호
• /
• pp.73-79
• /
• 2021

4차 산업 혁명의 물결 속에서 스마트팩토리는 많은 공장에서 요구되고 있다. 하지만, 중소/중견 기업에서는 여전히 노후화된 설비를 보유하고 있어 스마트팩토리의 기초가 되는 데이터 수집 단계에서 어려움을 겪고 있다. 이 연구는 기존 설비의 개조 필요 없이, 설비 제어판의 이미지로부터 데이터를 추출하는 오픈 소스 기반의 기술을 활용 함으로써, 저비용으로 설비 모니터링하는 방법을 제안한다. 제안된 방법은 프로토타핑을 통해 자동차 부품 제조 공장의 단조 설비를 대상으로 테스트하고 평가되었다. 평가 결과 저가형 설비 모니터링이 가능함을 확인하였으며, 중소/중견 기업이 스마트팩토리를 구축하는 데 도움을 줄 것이다.

• 소성∙가공
• /
• 제32권3호
• /
• pp.114-121
• /
• 2023

During rolling, rolling mill rolls endure wear when shaping metal billets into a desired form, such as bars, plates, and shapes. Such wear affects the lifespan of the rolls and product quality. Therefore, in addition to rigidity, wear performance is a key factor influencing the performance of rolling mill rolls. Conventional methods such as casting and forging have been used to manufacture rolling mill rolls. However, powder alloying methods are increasingly being adopted to enhance wear resistance. These powder manufacturing methods include atomization, canning to shape the powder, hot isostatic pressing to combine the powder alloy with conventional metals, and various wear performance tests on rolls prepared with powder alloys. In this study, numerical simulations and experimental tests were used to develop and elucidate the wear analysis mechanism of rolling mill rolls. The wear characteristics of the rolls under various rolling conditions were analyzed. In addition, experimental tests (wear and surface analysis tests) and wear theory (Archard wear model) were used to evaluate wear. These tests were performed on two different materials in various powder states to evaluate the different aspects of wear resistance. In particular, this study identifies the factors influencing the wear behavior of rolling mill rolls and proposes an analytical approach based on the actual production of products. The developed wear analysis mechanism can serve the future development of rolls with high wear resistance using new materials. Moreover, it can be applied in the mechanical and wear performance testing of new products.

• 한국기계가공학회지
• /
• 제19권9호
• /
• pp.100-106
• /
• 2020

This study analyzes the residual stress of AISI 1536V for an engine shaft of the shipbuilding industry and AISI A387 for a reactor shell of the chemical refining industry by the hole drilling method with a strain gauge rosette, which transforms fine mechanical changes into electrical signals. Tensile residual stress is generated in the forging and heat treatment process because specimens are affected by thermal stress and metal transformation stress. In the heat treatment process, the residual stress of AISI A387 is almost 170% the yield strength at 402 MPa. Since during the machining process, variable physical loads are applied to the material, compressive residual stress is generated. Under the same condition, the mechanical properties greatly affect the residual stress during the machining process. After the stress-relieving heat treatment process, the residual stress of AISI A387 is reduced below the yield strength at 182 MPa. Therefore, it is necessary to control the temperature, avoid rapid heat change, and select machining conditions depending on the mechanical properties of materials during manufacturing processes. In addition, to sufficiently reduce the residual stress, it is necessary to study the optimum condition of the stress-relieving heat treatment process for each material.

• Journal of Computational Design and Engineering
• /
• 제1권1호
• /
• pp.27-36
• /
• 2014

Similar to the essential components of many mechanical systems, the geometrical properties of the teeth of spiral bevel gears greatly influence the kinematic and dynamic behaviors of mechanical systems. Logarithmic spiral bevel gears show a unique advantage in transmission due to their constant spiral angle property. However, a mathematical model suitable for accurate digital modeling, differential geometrical characteristics, and related contact analysis methods for tooth surfaces have not been deeply investigated, since such gears are not convenient in traditional cutting manufacturing in the gear industry. Accurate mathematical modeling of the tooth surface geometry for logarithmic spiral bevel gears is developed in this study, based on the basic gearing kinematics and spherical involute geometry along with the tangent planes geometry; actually, the tooth surface is a parametric surface defined on a parallelogrammic domain. Equivalence proof of the tooth surface geometry is then given in order to greatly simplify the mathematical model. As major factors affecting the lubrication, surface fatigue, contact stress, wear, and manufacturability of gear teeth, the differential geometrical characteristics of the tooth surface are summarized using classical fundamental forms. By using the geometrical properties mentioned, manufacturability (and its limitation in logarithmic spiral bevel gears) is analyzed using precision forging and multiaxis freeform milling, rather than classical cradle-type machine tool based milling or hobbing. Geometry and manufacturability analysis results show that logarithmic spiral gears have many application advantages, but many urgent issues such as contact tooth analysis for precision plastic forming and multiaxis freeform milling also need to be solved in a further study.

• 한국컴퓨터정보학회논문지
• /
• 제26권3호
• /
• pp.59-67
• /
• 2021

블록체인 기술은 2008년 나카모토 사토시라는 신원미상의 인물이 비트코인이라는 암호화폐를 제안하면서 시작되었다. 나카모토 사토시는 기존의 금융 시스템에 대한 불신을 가지고 있었고 은행과 같은 중개자 없이도 해킹이나 변조에 견고한 금융시스템을 블록체인 기술을 통해 구현하고자 했다. 사토시는 비트코인의 생성과, 거래의 위조를 방지하기 위한 기술로 블록체인을 제안하였고 이를 통해 화폐의 발행과 거래, 그리고 검증의 기능을 구현하였다. 이후 스마트 계약을 블록체인 상에서 구현할 수 있는 암호화폐인 이더리움이 개발되면서 예금, 대출, 보험, 파생상품 등 복잡한 계약이 필요한 금융상품을 암호화폐의 영역으로 끌어들일 수 있게 되었다. 또한 실물자산과 결합을 통해 금융 기관이 제공했던 상품을 대체할 수 있는 가능성도 확대해 나가고 있다. 이러한 애플리케이션들을 Decentralized Finance(DeFi)라고 정의한다. 본 논문은 전반적인 DeFi의 기술적 이해와 현재 운영되고 있는 어플리케이션의 소개를 위하여 작성되었다. 먼저 전반적인 DeFi를 구현하는 기술들과 생태계에 대해서 설명한 후 대표적인 DeFi 애플리케이션들을 특징별로 분류하여 설명한다.

• 융합정보논문지
• /
• 제8권5호
• /
• pp.251-261
• /
• 2018

중국은 ICT 기술의 발전에 힘입어 스마트 농업분야에서 선진국을 급격히 추격하고 있다. 본 논문에서는 추격이론을 이용하여, 중국의 양대 국가 전략인 중국제조2025와 일대일로 전략이 스마트농업을 발전시키는데 있어서 어떻게 "기회의 창"을 제공하는지 분석하고자 한다. 시간 차원의 기술 선진화 전략인 '중국제조2025'와 공간 차원의 시장 확대 전략인 '일대일로' 정책이 T자형 상승 작용을 이루어 스마트 농업의 발전을 이끌고 있음을 단계 생략형, 경로 창출형, 경로 추종형 3가지 유형으로 나누어 설명하였다. 한국 스마트 농업의 주요 수출 시장이며, 글로벌 시장에서 강력한 경쟁자인 중국 스마트 농업에 대한 이해를 통해 한국 스마트 농업의 해외진출 전략에 대한 시사점을 도출하였다.