• 한국정밀공학회지
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• 제16권10호
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• pp.35-44
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• 1999

The performance of interrupted cutting operations like milling is consideraly affected by cuter runout. In this study, cutter runout is selected as an important machining parameter for evaluation of machinability in ball-end milling and caused from misalignments of tool and holder, unbalanced mass of parts and tool deflection under machining. To evaluate the machinability due to cutter runout, the rotating accuracy of spindle, cutting force and surface roughness are measured. The rotating characteristics of spindle in each revolution speed were investigated by cutter runout in freeload. The predicted surface form of workpiece by measuring cutter runout data was compared with real surfaces. The results show that measuring runout with high response gap sensor is useful for studying the phenomenon of high-speed machining and the monitor surface form using in-process runout measurements in ball-end milling is possible.

• 한국소음진동공학회:학술대회논문집
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• 한국소음진동공학회 2005년도 추계학술대회논문집
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• pp.431-434
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• 2005

Generally, noise in a reciprocating compressor is attributed to the driving force of a pump. However, close examination shows that the noise heard by customers finally results from radiation of a shell in a compressor, the noise caused by both transmission through a shell and resonance with the natural frequency of a shell. Therefore, the peak frequencies contributing to the overall level of a compressor' noise are closely concerned with vibration of a shell. That's why radiated noise by vibration can be reduced by changing the mode of a shell and by shifting the peak frequencies to other ranges, which are not globally related with the overall noise level. In this paper, the main peak frequencies are analyzed to reduce the radiated noise of a shell, and the vibration characteristics of a shell are examined through Frequency Response Function and Finite Element Analysis. Moreover, the Operational Deflection Shape for a shell is measured with consideration of real driving force of a pump. Finally, the optimum position on a shell, closely related to the main peak frequencies, is found, and the overall noise level caused by radiated noise of a shell is noticeably reduced by mass or stiffness modification of the position.

• 한국정밀공학회지
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• 제14권6호
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• pp.15-21
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• 1997

This study is performed for investigating the effects of stripping and counter punching forces on shearing characteristics in fine blanking of T-shaped products, such as camber, burr-height and dimensional accuracy, etc by experiments. Conventional hydraulic press is used for experiments so that both the stripping force and counter punching force can be arbitrarily adjusted by another hydraulic unit connected to the fine blanking die. Specimens are selected as hot rolled steel sheet and carbon steel sheet commonly used in auto- mobile company. Based on the experimental results, both the dimensional accuracy and the burr height are not influenced by the stripping and counter punching forces, wherease the camber height representing dish- shaped deflection is much influenced by them, it can be seen through this study that the finely cut surface of T-shaped blank can be obtained even in conventional hydraulic press if additional equipments and specially designed die are employed.

• 한국정밀공학회:학술대회논문집
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• 한국정밀공학회 2005년도 춘계학술대회 논문집
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• pp.637-640
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• 2005

In this paper, we investigate the characteristics of a piezoresistive AFM cantilever in the range of $0\~30{\mu}N$ by using nano force calibrator (NFC), which consists of a high precision balance with resolution of 1 nN and 1-D fine positioning stage. Brief modeling of the cantilever is presented and then, the calibration results are shown. Tests revealed a linear relationship between the probing force and sensor output (resistance change), and the force vs. deflection. From this relationship, the force constant of the cantilever was calculated to 3.45 N/m with a standard deviation of 0.01 N/m. It shows that there is a big difference between measured and nominal spring constant of 1 N/m provided by the manufacturer s specifications.

• 대한기계학회논문집A
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• 제25권3호
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• pp.399-407
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• 2001

The Surface, generated by end milling operation, is deteriorated by tool runout, vibration, friction, tool deflection, etc. Especially in cornering cut, surface accuracy is usually determined by varying cutting forces, which causes tool deflections. Cutting conditions like feed rate is usually kept constant during machining a part, which causes dimensional error in severe cutting. Cornering cut is a typical example of deterioration of surface accuracy when constant feed rate is applied. Therefore it becomes important to develop NC post processor module to determine optimal cutting conditions in various cutting situations. In this paper, cutting force is predicted in cornering cut with flat end mill and feed rate is determined by constraining constantly resultant force. Also some control characteristics of CNC machining center are evaluated.

• 오토저널
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• 제8권2호
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• pp.43-50
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• 1986

Numerical analysis has been made on the dynamic behavior of an elastically supported beam subjected to an axial force and solid viscosity when the frequency of external force passes through the first critical frequency of the beam. Within the Euler-Bernoulli beam theory the solutions are obtained by using finite Fourier sine transform and Laplace transformation methods with respect to space and time variables. Integrations involved in the theoretical results are carried out by Simpson's numerical integration rule. The result shows that the maximum value of the dynamic deflection are much affected by the value of a solid viscosity, an axial force, an elastic constant and ratio of .omega.$_{max}$/.omega.$_{1}$.

• 한국포장학회지
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• 제5권1호
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• pp.13-20
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• 1999

Not only is it important that the physical properties of the paperboards be appropriate for the intended end use, but the proper arrangement of the component in the built-up board is essential for attaining the optimum moment of inertia and the maximum load-carrying ability in a box. It is known to be impossible to estimate the stress distribution and deflection pattern by experiments or theoretical analysis when the corrugated fiberboard get the bending force. This study was tried theoretical and finite element analysis to analyze structural strength characteristics of corrugated fiberboards. If the linerboard and corrugating medium of every corrugated fiberboards is made from the same material, the location of neutral axis comes close to inside liner in order of DMA, DM, DMB, SW and DW, and moment of inertia of area decreases in order of DMA, DMB, DW, DM and SW. With the finite element analysis, deflection of applied loads represented SW, DM, DMA, and TW in the order of their value.

• Current Applied Physics
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• 제18권11호
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• pp.1451-1457
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• 2018

Injection compression molding (ICM) is an advantageous processing method for producing thin and large polymeric parts in a robust manner. In the current study, we employed the ICM process for an energy-related application, i.e., thin and large polymeric battery case. A mold for manufacturing the battery case was fabricated using injection molding. The filling behavior of molten polymer in the mold cavity was investigated experimentally. To provide an in-depth understanding of the ICM process, ICM and normal injection molding processes were compared numerically. It was found that the ICM had a relatively low filling pressure, which resulted in reduced shrinkage and warpage of the final products. Effect of the parting line gap on the ICM characteristics, such as filling pressure, clamping force, filling time, volumetric shrinkage, and warpage, was analyzed via numerical simulation. The smaller gap in the ICM parting line led to the better dimensional stability in the finished product. The ICM sample using a 0.1 mm gap showed a 76% reduction in the dimensional deflection compared with the normal injection molded part.

• 대한기계학회논문집A
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• 제27권11호
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• pp.1824-1830
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• 2003

The vibrational system of this study is consisted of a rotating cantilever pipe conveying fluid and the tip mass. The equation of motion is derived by using the Lagrange equation. The influences of the rotating angular velocity and the velocity of fluid flow in a cantilever pipe have been studied on the dynamic characteristics of a rotating cantilever pipe by the numerical method. The effects of a tip mass on the dynamic response of a cantilever pipe are also studied. The tip-amplitude and maximum tip-deflection of each direction are directly proportional to the tip mass of the cantilever pipe in steady state. It identifies that the influence of the fluid velocity and the rotating angular velocity of the cantilever pipe give much variation the bending tip-displacement of steady state and the bending tip-displacement of non-steady state, respectively. The influence of the rotating angular velocity gives much the deflection of axial direction.

• 한국소음진동공학회논문집
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• 제23권3호
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• pp.218-225
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• 2013

Vertically-launched missiles are supported as erected vertically in the vertical launching system of warship, and they should be mounted in the same way when vibration-tested. However, mounting missiles vertically makes a fixture, which is a supporting structure, bulky and heavy so requiring a high-performance exciter. Mounting missiles as laid down horizontally in a vibration test is economical regarding fixture manufacturing and exciter performance, but it makes test results incorrect because the different mounting direction has effects on the test results. A bending moment due to missiles' weight happens to missiles, and resilient mounts, which support missiles in the vertical launch system, deflect differently from the real situation because of the static deflection of these mounts due to missiles' weight. If the resilient mounts supporting missiles have nonlinear force-deflection characteristics, vibration test results become more different from the true results. This paper proposes to support missiles with an additional resilient mount such as a bunge code in order to solve those problems coming from mounting vertically-launched missiles as laid down horizontally in vibration tests. The proposed approach enables to obtain the same test results as in their actual mounting condition even though vertically-launched missiles are mounted in a different direction.