• Title/Summary/Keyword: Force Sensor

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Fault Tolerant Control of Sensor Fault of EPB System (EPB 시스템의 센서 고장 허용 제어 기법)

  • Lee, Won-Goo;Lee, Young-Ok;Jang, Min-Seok;Lee, Choong-Woo;Chung, Chung-Choo;Chung, Han-Byul
    • Transactions of the Korean Society of Automotive Engineers
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    • v.18 no.4
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    • pp.8-17
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    • 2010
  • In this paper, a fault tolerant control against sensor faults of electric parking brake (EPB) is proposed. Fault tolerant control method of EPB system is strongly demanded since sensor faults can endanger a driver's safety. In this paper, a clamp force estimation method is presented using motor's armature current and angular velocity. Clamp force estimation method is applied for fault detection method with parity equations. The goal of the detection method is to detect and identify faults in encoder, current sensor, force sensor, and parking cable. And a switching logic for fault tolerant control against the three sensor faults is suggested. Experimental results show that the proposed force estimation method satisfies the specifications of EPB system. The effectiveness of the fault detection method is validated with experimental results. Although a single sensor fault happens, EPB system with the proposed fault detection method does not develop into a failure on subsystem or system level.

Robust Model Based Fault Detection of EPB System for Varying Temperature (온도변화에 강인한 EPB 시스템의 모델기반 고장검출 방법)

  • Moon, Byoung-Joon;Park, Chong-Kug
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.5
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    • pp.26-30
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    • 2009
  • In this paper, a robust model based fault detection for varying temperature is proposed, To develop a robust force estimation model, it needs temperature information because the force sensor's output is affected by a temperature variation. If an EPB system does not include a temperature sensor, the model has a much larger error than an EPB system with a built-in temperature sensor. Therefore, the temperature is estimated by using Ohm's law. The force model is applied with a motor current, battery voltage, operation mode, and the estimated temperature to detect a force sensor's abnormal signal fault. The residual is calculated by comparing the value of the measured force and the estimated force. Fault information is collected by using the output of the evaluated residual with the adaptive thresholds. A proposed robust model based fault detection for varying temperature was verified by HILS (Hardware in the Loop Simulation).

Development of Multi-Axis Force/Moment Sensor for Stroke Patient's Hand Fixing System Control (뇌졸중 환자의 손 고정장치 제어를 위한 다축 힘/모멘트센서 개발)

  • Kim, H.M.;Kim, J.W.;Kim, G.S.
    • Journal of Sensor Science and Technology
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    • v.20 no.5
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    • pp.351-356
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    • 2011
  • Stroke patients should exercise for the rehabilitation of their fingers, because they can't use their hand and fingers. Their hand and fingers are fixed on the hand fixing system for rehabilitation exercise of them. But the hands clenched the fist of stroke patients are difficult to fix on it. In order to fix the hands and fingers, their palms are pressed with pressing bars and are controlled by reference force. The fixing system must have a five-axis force/moment sensor to force control. In this paper, the five-axis force/moment sensor was developed for the hand fixing system of finger-rehabilitation exercising system. The structure of the five-axis force/moment sensor was modeled, and designed using finite element method(FEM). And it was fabricated with strain-gages, then, its characteristic test was carried out. As a result, the maximum interference error is less than 2.43 %.

Development of Myoelectric Hand with Infrared LED-based Tactile Sensor (적외선 소자 기반의 촉각센서를 가진 근전의수 개발)

  • Jeong, Dong-Hyun;Chu, Jun-Uk;Lee, Yun-Jung
    • Journal of Institute of Control, Robotics and Systems
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    • v.15 no.8
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    • pp.831-838
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    • 2009
  • This paper proposes an IR (infrared) LED (Light Emitting Diode)-based tactile fingertip sensor that can independently measure the normal and tangential force between the hand and an object. The proposed IR LED-based tactile sensor has several advantages over other technologies, including a low price, small size, and good sensitivity. The design of the first prototype is described and some experiments are conducted to show output characteristics of the proposed sensor. Furthemore, the effectiveness of the proposed sensor is demonstrated through anti-slip control in a multifunction myoelectric hand, called the KNU Hand, which includes several novel mechanisms for improved grasping capabilities. The experimental results show that slippage was avoided by simple force control using feedback on the normal and tangential force from the proposed sensor. Thus, grasping force control was achieved without any slippage or damage to the object.

Study on the Development of 3-axis Sensor for Robot (Robot용 3축 Force Sensor 개발에 관한 연구)

  • Choe, Dong-Yeop;Jeong, Yeon-Gyu
    • 한국기계연구소 소보
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    • s.18
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    • pp.67-74
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    • 1988
  • The force sensor is essentially required in controlling robot manipulator in such applications as precise assembly of mechanical parts, deburring and polishing and various kinds of 6-axis force sensors are developed for these application. This paper presents the algorithm of horizontal assembly of circular cross-sectional workpiece using 3-axis force sensor and procedure to develop the sensor. The sensor is calibrated and tested using AID converter and 16 bit micro computer. The result is $\pm$0.03% FS of zero stability, 0.1%FS of linearity and $\pm$0.05% FS of resolution. The sensor will be used in the research of robot application such as assembly and deburring interfaced with micro computer based robot controller which is under development at the robotics lab.

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Strain Analysis of a Six Axis Force-Torque Sensor Using Cross-Shaped Elastic Structure with Circular Holes (원구멍이 있는 십자형 탄성체를 가진 6축 힘, 토크 센서의 변형률 해석)

  • Kim, Joo-Yong;Kang, Chul-Goo
    • Journal of the Korean Society for Precision Engineering
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    • v.16 no.2 s.95
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    • pp.5-14
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    • 1999
  • The necessity of six axis force-torque sensors is well recognized in the fields of automatic fine assembly, deburring polishing, and automatic fish processing using robotic manipulators. The paper proposes a simple and compact elastic structure of the force-torque sensor which senses externally applied three force and three torque components. Rough surface strain distribution of the elastic structure is examined analytically, and then more accurate surface strain are obtained from finite element analysis. The compliance matrix which is a linear relationship between force components and strain measurements is obtained for the proposed sensor. Some basic principles of measuring 3 force and torque components are also presented.

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A Study of Development for Contact CMM Probe using Three-Component Force Sensor (3 분력 힘 센서를 이용한 CMM 용 접촉식 프로브의 개발에 관한 연구)

  • 송광석;권기환;박재준;조남규
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.8
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    • pp.101-107
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    • 2003
  • A new mechanical probe for 3-D feature measurement on coordinate measuring machines (CMMs) is presented. The probe is composed of the contact stylus and the three-component force sensor. With the stylus mounted on the force sensor, the probe can not only measure 3-D features, but also detect contact force acting on the stylus tip. Furthermore, the probing direction and the actual contact position can be determined by the relationship among three components of contact force to be detected. In this paper, transformation matrix representing the relationship between the external force acting on the stylus tip and the output voltages of measurement gauges is derived and calibrated. The prototype of probe is developed and its availability is investigated through the experimental setup for calibration test of the probe. A series of experimental results show that the proposed probe can be an effective means of improving the accuracy of touch probing on CMM.

An Experimental Analysis on the Stewart Platform-Based 6 Axis Force-Torque Sensor (Stewart Platform 방시그이 6축 힘-토크 센서에 관한 실험적 해석)

  • Han, J.H.;Kang, C.G.
    • Journal of the Korean Society for Precision Engineering
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    • v.14 no.1
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    • pp.78-83
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    • 1997
  • The paper presents the experimental analysis of a Stewart platform-based force-torque senor. The closed-form solution of forward kinematics of the Stewart platform is derived approximately by way of a linearization technique, and the solution is used in the force analysis of the force-torque sensor. An exper- mental studies show that the proposed method including gravity compensation algorithm is valid for Stew- art platform-based force-torque sensors. The performance of the developed force-torque sensor is evaluated in view of accuracy and linearity in measurements.

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Development of Multi-Degree of Freedom Carbon Fiber Plate Force/Torque Sensor (다자유도 탄소섬유판 힘/토크 센서 개발)

  • Lee, Dong-Hyeok;Kim, Min-Gyu;Cho, Nahm-Gyoo
    • Journal of the Korean Society for Precision Engineering
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    • v.29 no.2
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    • pp.170-177
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    • 2012
  • A force/torque sensor using carbon fiber plate was designed and developed to make the sensor be able to measure a wide range of multi degree of force and torque. Using carbon fiber plate of 0.3 mm thickness, the sensor was designed and developed, which has a ${\mu}N$ level order of resolution and about 0.01 N ~ 390 N of wide measurement range. The elastic deformation part has a tripod plate structure and strain gauges are attached on the part to detect the force/torque. The coefficient of determination for the sensor is over 0.955 by the calibration experiment so that the linearity of the sensor is confirmed to be good. Also, experiments on applying 0.005 ~ 40 kg (0.05 ~ 390 N) to each axis were implemented and the sensor is proved to be safe under a high load. Finally, to verify the function calculating the direction of load vector, the directions of various load vectors which have the same magnitude but different directions and the directions of the calculated load vectors are compared and analyzed to accord well.

Quantitative Evaluation of an Intuitive Teaching Method for Industrial Robot Using a Force/Moment Direction Sensor

  • Park, Myoung-Hwan;Lee, Woo-Won
    • International Journal of Control, Automation, and Systems
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    • v.1 no.3
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    • pp.395-400
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    • 2003
  • A quantitative performance evaluation of a robot teaching method using a force/moment direction sensor is presented. The performance of the teaching method using the force/moment direction sensor is compared with the conventional teaching pendant method. Two types of teaching tasks were designed and the teaching times required to complete the teaching tasks were measured and compared. Task A requires a teaching motion that involves four degrees of freedom motion. Task B requires a teaching motion that involves six degrees of freedom motion. It was found that, by using the force/moment direction sensor method, the teaching times were reduced by 25% for Task A and 45% for Task B compared to the teaching pendant method.