• Journal of the Korean Recycled Construction Resources Institute
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• v.1 no.3
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• pp.225-232
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• 2013

The inorganic insulating material was fabricated with quartzite, ordinary portland cement(OPC), lime, anhydrous gypsum and foaming agent by hydrothermal reaction. The inorganic insulating material was fabricated by using autoclave chamber under high-temperature and high-pressure. The inorganic insulating material is a porous lightweight concrete. Because of its porous structure, properties of inorganic insulating material were light-weight and high-heat insulation property. Properties of fabricated inorganic insulating material were $0.26g/cm^3$ in specific gravity, 0.4MPa in compressive strength and 0.064W/mK in thermal conductivity. In this study, the inorganic insulating material was fabricated and analyzed at different size of quartzite/OPC, various foaming reagent and functional additives to improve the properties. Consequently, polydimethylsiloxane can improve density and thermal conductivity. Especially, polydimethylsiloxane showed excellent improvement in compressive strength.

• Journal of the Korean Ceramic Society
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• v.53 no.6
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• pp.604-609
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• 2016

This study reports on wet-foam stability with respect to porous ceramics from a particle-stabilized colloidal suspension that is achieved through the addition of polymethyl methacrylate (PMMA) using a wet process. To stabilize the wet foam, an initial colloidal suspension of $Al_2O_3$ was partially hydrophobized by the surfactant propyl gallate (2 wt.%) and $SiO_2$ was added as a stabilizer. The influence of the PMMA content on the bubble size, pore size, and pore distribution in terms of the contact angle, surface tension, adsorption free energy, and Laplace pressure are described in this paper. The results show a wet-foam stability of more than 83%, which corresponds to a particle free energy of $2.7{\times}10^{-12}J$ and a pressure difference of 61.1 mPa for colloidal particles with 20 wt.% of PMMA beads. It was possible to control the uniform distribution of the open/closed pores by increasing the PMMA content and by adding thick struts, leading to the achievement of a higher-stability wet foam for use in porous ceramics.

• Journal of the Korean Ceramic Society
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• v.49 no.6
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• pp.535-541
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• 2012

ALC was fabricated using cement, lime, quartzite and a foaming agent via a hydrothermal reaction. ALC has various hydrothermal reaction products and many pores. The properties and colors of ALC surfaces were changed by various factors during ALC fabrication process. This study tested various staying times to analyze these phenomena. It was found that the staying time of green body influenced the properties of hydrothermal products and color of ALC surface. The longer staying time of green body, the lower tobermorite content and cumulative loss weight. An increase in holding time changed color and decreased whiteness of ALC surface. The relationship between whiteness and cumulative loss weight was very high (Coefficient, r = 0.95). It was surmised that tobermorite content was an important factor for enhancement of whiteness However, ettringite and quartzite did not contribute to whiteness.

• Journal of the Korean Ceramic Society
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• v.55 no.1
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• pp.61-66
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• 2018

In this study, fabrication method of inorganic insulation were studied to reduce $CO_2$ from buildings. Main materials for inorganic insulation were used cement, blast furnace slag and aluminum powder as foaming agent. Mixing ratio of cement and slag was controlled and physical properties of inorganic insulation were analyzed. When inorganic insulation was fabricated using cement and slag, expanded slurries were not sunken and hardened normally. Pore size was 0.5 - 2 mm; mean pore size was about 1mm in inorganic insulation. Compressive strength of inorganic insulation increased with curing time and increased slightly with cement fineness. However, specific gravity decreased slightly with curing time; this phenomenon was caused by evaporation of adsorptive water. When inorganic insulation was dried at $60^{\circ}C$, compressive strength was higher than that of undried insulation. The highest compressive strength was found with a mixture of cement (50%) and slag (30%) in inorganic insulation. Compressive strength was 0.32 MPa, thermal conductivity was 0.043 W/mK and specific gravity was $0.12g/cm^3$.

• Journal of the Korean Ceramic Society
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• v.13 no.3
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• pp.21-27
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• 1976

Foam formation of Slag-Quartz-$\textrm{Na}_2\textrm{CO}_3$ system was investigated. The foaming agent used was sulphide and sulphate compounds which are present in the slag. The microstructures and x-ray analysis of foam slag, the effect of composition and particle size of slag on the formation temperature, and foam size and distribution of slag foam were studied. The Increment of $\textrm{Na}_2\textrm{O}$ in the slag batch composition decrease the initial foam formation temperature and enhance the foam growth. The formation of temperature and soaking time had pronounced effect on the foam growth and increasing the glass phase in the slag foam.

• Journal of the Korean Ceramic Society
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• v.28 no.11
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• pp.917-925
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• 1991

For the present experiment five Portland cement mortars are in order: mortars with two different water/ cement ratios (W/C=0.45 and 0.50, each having no chemical additive), and those with an additive such as superplasticizer, air-entraining agent or water-repelling agent. We fix the W/C ratio of mortars having additive so that their pastes can yield the same workability as that of the cement mortar of W/C=0.50 with no additive. It is shown that the freeze-thaw resistivity depends heavily on the characteristic of wide pores. Despite a good deal of wide pores, the air-entrained specimen shows a good freeze-thaw resistivity due to appropriate air-pores. And also the specimen with water-repelling agent, which proves to cause the microstructure to become hydrophobic, make good resistance to freeze-thaw cycles in spite of its high wide-porosity. Our suggestion is that the freeze-thaw durability of Portland cement mortar/concrete can be more effectively enhanced by using air-entraining agent or water-repelling agent, and simutaneously by taking proper measures against foaming and/or the increased tendency of wide-pore building due to additive.

• Journal of the Korean Ceramic Society
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• v.48 no.5
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• pp.463-466
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• 2011

Wet foams formed through direct foaming were stabilized using various concentrations of amiphiphilic particles that could control pore size and porosity. These porous materials showed moderate strength upon compression with high porosity. Bubble size and wet foam stability were tailored by amphiphile concentration, particle concentration, contact angle, and pH of the suspension to obtain crack-free porous solid after sintering. Closed and open pores were obtained with sizes of 30~300 ${\mu}m$ and porosities of over 80%.

• Journal of the Korean Ceramic Society
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• v.56 no.4
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• pp.365-373
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• 2019

Pond ash is a mixture of mostly coarser fly ash and bottom ash. The recycling rate of pond ash is low because pond ash is mixed with seawater and deposited in ponds. The pond ash is also subjected to natural weathering over a period of time. In this study, we investigated whether pond ash can be used as a raw material of geopolymers, without any purification process or through a minimal purification process. In addition, we investigated whether synthetic basalt made by adding foaming agent to geopolymer or casting it into a mold can show the surface of the natural basalt as it is. The highest 7-day compressive strength in geopolymers from pond ash without purification process was 26 MPa. The highest 7-day compressive strength in geopolymers from pond ash with impurities removed through dry sieve analysis was found to improve to 80 MPa. On the other hand, synthetic basalt made with geopolymer was shown to be more advantageous aesthetically when produced by casting it in a silicone mold rather than by adding a foaming agent. Non-purified pond ash can be made into geopolymers having low strength. Pond ash purified by sieving can, without use of an aggregate, be made into geopolymer having high-strength. Also, it is possible to produce synthetic basalt with the same appearance as natural basalt and sufficient strength for commercialization. This process will contribute to the mass consumption and recycling of pond ash.

• Journal of the Korean Ceramic Society
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• v.43 no.4 s.287
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• pp.235-241
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• 2006

Mullite short fibers have been fabricated by adapting the Kneading-Drying-Calcination (KDC) process and characterized. The effect of the addition of foaming agent and calcination temperature on the formation of mullite fibers from coal fly ash, was examined. In the present work, ammonium alum $NH_4Al(SO_4)_2\;12H_2O$ synthesized trom coal fly ash and sodium phosphate $Na_2HPO_4\;2H_2O$ were used as foaming agents. After calcination at $1300^{\circ}C$ for 10 h and then etching with 20% HF solution at $50^{\circ}C$ for 5 h using a microwave heating source, the alumina-deficient $(AI_2O_3/SiO_2$ = 1.13, molar ratio) orthorhombic mullite fibers with a width of ${\sim}0.8mm$ (aspect ratio >30), were prepared from the coal fly ash with $AI_2O_3/SiO_2$ = 0.32, molar ratio by the addition of $NH_4AI(SO_4)_2\;12H_2O$, and with further addition of 2 wt% sodium phosphate. The excessive addition of sodium phosphate rather decreased the formation of mullite fibers, possibly due to the large amount of liquid phase prior to mullitization reaction.

• Journal of the Korean Ceramic Society
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• v.56 no.3
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• pp.211-232
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• 2019

Porous ceramics are promising materials for a number of functional and structural applications that include thermal insulation, filters, bio-scaffolds for tissue engineering, and preforms for composite fabrication. These applications take advantage of the special characteristics of porous ceramics, such as low thermal mass, low thermal conductivity, high surface area, controlled permeability, and low density. In this review, we emphasize the direct foaming method, a simple and versatile approach that allows the fabrication of porous ceramics with tailored microstructure, along with distinctive properties. The wet foam stability is achieved under the controlled addition of amphiphiles to the colloidal suspension, which induce in situ hydrophobization, allowing the wet foam to resist coarsening and Ostwald ripening upon drying and sintering. Different components, like contact angle, adsorption free energy, air content, bubble size, and Laplace pressure, play vital roles in the stabilization of the particle stabilized wet foam to the porous ceramics. The mechanical behavior of the load-displacements curves of sintered samples was investigated using Herzian indentations testes. From the collected results, we found that microporous structures with pore sizes from 30 ㎛ to 570 ㎛ and the porosity within the range from 70% to 85%.