• 제목/요약/키워드: Fly Ash Erosion

검색결과 16건 처리시간 0.018초

석탄화력발전소 보일러 튜브 마모 문제에 관한 저온공기 속도 측정법 적용 및 검증 (Application and Verification of Cold Air Velocity Technique for Solving Tube Ash Erosion Problem in PC Boilers)

  • 유기수;정권석
    • 대한기계학회논문집B
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    • 제36권6호
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    • pp.663-668
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    • 2012
  • 비산회에 의한 보일러 튜브 마모 문제는 석탄화력 보일러 튜브 파손에 주요한 요인이 된다. 때문에 튜브 보호막이나 다공판 등이 마모 문제 완화를 위하여 사용되고 있다. 그러나 비산회에 의한 튜브마모 문제는 이런 방법을 통하여 완전히 해결될 수 없는데 이는 보일러 마다 유동 조건이 다를 뿐만아니라 예상치 못한 위치에서 국부적으로 마모가 심화될 수 있기 때문이다. 문제는 보일러 내부 비대칭 유동과 국부적 유속 증가에서 기인함으로 튜브 마모 문제의 해결에 있어서 보일러 내부 유동을 명확히 파악하는 것이 무엇 보다 중요하다 하겠다. 본 연구에서는 튜브 마모 문제에 해결을 위해 사용되는 Cold Air Velocity Technique(CAVT)에 대하여 고찰하고 하동화력 2호기 보일러에 대하여 CAVT를 실제 적용함으로써 석탄화력 보일러에 있어서 CAVT 적용 가능성을 검증하였다.

SCR 촉매층 형상변화에 따른 침식특성에 관한 수치해석적 연구 (NUMERICAL STUDY ON THE EROSION CHARACTERISTICS OF SCR CATALYST DUCT BY VARYING ITS GEOMETRICAL CONFIGURATION)

  • 박훈채;최항석;최연석
    • 한국전산유체공학회지
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    • 제16권2호
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    • pp.66-74
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    • 2011
  • The SCR catalyst in coal-fired power plant is eroded by the collision of fly ash on the catalyst surface. However the erosion of SCR catalyst by the collision of fly ash has not been fully studied, especially in terms of fluid dynamics. Hence, in the present study, we focus on the gas and solid flows inside the SCR catalyst duct and their consequent effect on the erosion characteristics. For this purpose, computational fluid dynamics is applied to investigate the two-phase flows and to evaluate the erosion rate for different flow and particle injection conditions. Also, the erosion rate and pressure drop of commonly used square shape are compared with equilateral triangle and hexagon shapes. The pressure drop of SCR catalyst is increased when SCR catalyst surface area per unit volume increases. The erosion rate of SCR catalyst is enhanced when the particle velocity, mass flow rate of particle, particle diameter and cell density of SCR catalyst are increased. From the results, the pressure drop and erosion rate at the catalyst surface can be minimized by reducing cell density of SCR catalyst to decrease particle velocity and number of particle impacts.

납슬러지 고형화 및 용출 특성 (The Characteristics of Solidification and Leachability of Lead Sludge)

  • 연익준;주소영;김광렬
    • 환경위생공학
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    • 제14권3호
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    • pp.22-30
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    • 1999
  • This study was carried out to examine the compressive strength characteristics of solids solidified with the lead sludge with mixture of cement and fly ashes as additive. And the additives are commercial fly ash and ESP(Electrostatic precipitator) fly ash. The compressive strength of solidified lead sludge solid was increased by adding fly ash up to 46~62%, which was the results of pozzolanic reaction. When replaced the cement with 10%of commercial fly ash, the solid showed the highest value $210{\;}kg/cm^2$, and the solidification conditions were 0.55 of the water/cement ratio and curing for 14 days. Also, the results of leaching test by EPT(Environmental Protection Agency-Toxicity Test) were showed that the solidified lead has leached out under 10%, which was less than 0.173 mg/L of EPA standard. As leaching solutions, the demineralized water, 0.1N acetic acid solution, and synthetic brine were used. and the observations by SEM of the solidified lead-laden solid after EPT leaching test were indicated the severe erosion on solid surface.

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발전소의 석탄재로부터 결정화유리의 제초 및 물리적 특성 (Development and Physical Properties of a Glass-ceramic from Fly Ash of Power Station)

  • 김형순;김재명;김석원;허증수
    • 한국세라믹학회지
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    • 제39권6호
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    • pp.558-565
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    • 2002
  • 국내화력발전소의 비산재를 재활용하고자 결정화유리를 제조하여 그 물리적 특성을 평가하였다. 용융석탄재의 융점을 낮게 하기 위하여 CaO와 유리의 결정화를 유도하기 위하여 TiO$_2$를 첨가하였다. 저융점의 유리를 제조 후, 일단계 열처리 (950~105$0^{\circ}C$에서 30~240분)에 의하여 결정화유리를 제조하였다. 그 결과로, 제조된 결정화유리는 새로운 미세한 결정상(a=7.4480, b=10.2381, c=4.3940 A, $\alpha$=94.9, $\beta$=98.6, ${\gamma}$=108.5$^{\circ}$)을 갖고, 높은 경도(7.1~7.6 GPa)와 고 내마모성을 나타냈다. 이처럼 화력발전소의 비산재와 CaO의 공급원인 조개껍질로 제조된 결정화유리는 자원 재활용, 건축자재로 사용될 수 있는 새로운 응용성을 보여주었다.

고강도 고유동 콘크리트의 침식 저항성 (Erosion Resistance Evaluation of High-Strength SCC)

  • 최석환;이재문;한만엽;하재담
    • 한국콘크리트학회:학술대회논문집
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    • 한국콘크리트학회 2006년도 춘계 학술발표회 논문집(II)
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    • pp.205-208
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    • 2006
  • Damage of hydraulic concrete structures by the abrasion and erosion process is very severe and it indicates that the necessity of considering the influence of this process while designing concrete mixtures. Abrasion wear of concrete in hydraulic structures is caused by the movement of particles, water-borne debris. The resistance against erosion for high-strength self-consolidating concrete(SCC) was examined in this paper. A newly designed testing method is presented in order to quantitatively estimate the erosion of concrete. It was shown that loss of volume in abraded concrete can be explained as function of material parameters such as the amount of fly ash and blast furnace slag. Those admixtures have been widely used to reduce heat of hydration and improve resistance against sulfate attack. The results of current study can be used as a guideline in selecting the composition of concrete exposed to abrasion-wear.

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CFD Study on Particle Effect and Erosion in the Axial Compressor Blades and Shroud of Turbomachinery

  • Yoon J.S.;Chang Keun-Shik
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2003년도 The Fifth Asian Computational Fluid Dynamics Conference
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    • pp.233-234
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    • 2003
  • Fly ash enters axial compressor when a turbomachinery is operated in an adverse environment. We have numerically investigated erosion of the blade and shroud in the turbulent compressor passage flow under the influence of gas-particle two-phase interaction. There have appeared quasi-three dimensional calculations on this subject but not the complete three-dimensional gas-particle interaction as done in the present work. Lagrangian particle tracing technique is used on the base of parallel processing for efficient calculation. Accuracy of the present code is tested using the benchmark lPL nozzle. In the DFVLR compressor blades, we have shown that a large number of particles passing through the tip clearance make impact on the blade tip and on the shroud. Higher degree of erosion is resulted by the heavier particles due to the centrifugal force.

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Computational Study on Particle Effect and Erosion in the Axial Compressor Blades and Shroud

  • Yoon J.S.;Chang Keun-Shik
    • 한국전산유체공학회:학술대회논문집
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    • 한국전산유체공학회 2003년도 The Fifth Asian Computational Fluid Dynamics Conference
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    • pp.203-204
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    • 2003
  • Fly ash enters axial compressor when a turbomachinery is operated in an adverse environment. We have numerically investigated erosion of the blade and shroud in the turbulent compressor passage flow under the influence of gas-particle two-phase interaction. There have appeared quasi-three dimensional calculations on this subject but not the complete three-dimensional gas-particle interaction as done in the present work. Lagrangian particle tracing technique is used on the base of parallel processing for efficient calculation. Accuracy of the present code is tested using the benchmark JPL nozzle. In the DFVLR compressor blades, we have shown that a large number of particles passing through the tip clearance make impact on the blade tip and on the shroud. Higher degree of erosion is resulted by the heavier particles due to the centrifugal force.

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Effects of chloride ion transport characteristics and water pressure on mechanical properties of cemented coal gangue-fly ash backfill

  • Dawei Yin;Zhibin Lu;Zongxu Li;Chun Wang;Xuelong Li;Hao Hu
    • Geomechanics and Engineering
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    • 제38권2호
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    • pp.125-137
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    • 2024
  • In paste backfill mining, cemented coal gangue-fly ash backfill (CGFB) can effectively utilize coal-based solid waste, such as gangue, to control surface subsidence. However, given the pressurized water accumulation environment in goafs, CGFB is subject to coupling effects from water pressure and chloride ions. Therefore, studying the influence of pressurized water on the chlorine salt erosion of CGFB to ensure green mining safety is important. In this study, CGFB samples were soaked in a chloride salt solution at different pressures (0, 0.5, 1.5, and 3.0 MPa) to investigate the chloride ion transport characteristics, hydration products, micromorphology, pore characteristics, and mechanical properties of CGFB. Water pressure was found to promote chloride ion transfer to the CGFB interior and the material hydration reaction; enhance the internal CGFB pore structure, penetration depth, and chloride ion content; and fill the pores between the material to reduce its porosity. Furthermore, the CGFB peak uniaxial compression strain gradually decreased with increasing soaking pressure, whereas the uniaxial compressive strength first increased and then decreased. The resulting effects on the stability of the CGFB solid-phase hydration products can change the overall CGFB mechanical properties. These findings are significant for further improving the adaptability of CGFB for coal mine engineering.