• Title/Summary/Keyword: Fluorinated coating

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Preparation of Water Repellent Polyurethane Coating Films Using Perfluoroalkyl Alcohol (과불화 알코올을 이용한 발수성 폴리우레탄 코팅 필름의 제조)

  • Kim, Nam Woo;Ahn, Chi Young;Song, Ki Chang
    • Korean Chemical Engineering Research
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    • v.54 no.3
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    • pp.387-393
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    • 2016
  • Fluorinated polyurethane coating solutions were synthesized from perfluoroalkyl alcohol, toluene diisocyanate, and polycarbonate diol as starting materials. Next, coating films were prepared by spin-coating the fluorinated polyurethane coating solutions on the PC substrates, followed by thermal curing at $120^{\circ}C$. The obtained fluorinated polyurethane coating films were characterized by FT-IR spectroscopy, UV-Vis spectrometer, contact angle tester and pencil hardness tester. Contact angle measurements of water on the coating films showed that the addition of perfluoroalkyl alcohol improved the water repellency and increased the contact angle from $81^{\circ}C$ to $111^{\circ}C$. However, the pencil hardness of coating films exhibited a constant grade of H, irrespective of the addition of perfluoroalkyl alcohol.

Preparation and Characterization of Coating Solution Based on Waterborne Polyurethane Dispersion containing Fluorine for Primer on Electro Galvanized Steel Sheet

  • Jin, Chung Keun;Lim, Sung Hyung
    • Corrosion Science and Technology
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    • v.14 no.5
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    • pp.207-212
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    • 2015
  • The purpose of this research was to synthesize fluorine modified waterborne polyurethane dispersion (F-WPU) by soap-free (internal emulsifier) emulsion polymerization techniques, to prepare coating solution based on fluorine modified waterborne polyurethane dispersion (F-WPU) and to compare the chemical and thermo-mechanical properties on the electrogalvanized steel sheet. Environmentally friendly F-WPU was prepared with a fluorinated polyol containing 60 wt% of fluorine. There are various ways of combining a wide variety of fluorinated polyols and diisocyanate to exhibit novel properties of waterborne polyurethane dispersion. Components of coating solution were largely divided into 4 kinds i.e., F-WPU, acrylic emulsion, silane coupling agent, and colloidal silicate. F-WPU coating solution on the electro-galvanized steel sheet showed excellent properties of corrosion resistance, alkali resistance and heat resistance, as compared to other coating solutions using a general waterborne resin. The F-WPU coating solution's reliable effects are possibly due to the fluorine atoms incorporated even in a small amount of F-WPU.

Synthesis and Lubrication Properties of Semi-Fluorinated Polyol Esters (불소계 폴리올에스테르의 합성과 윤활 특성)

  • 백진욱;정근우;김영운
    • Proceedings of the Korean Society of Tribologists and Lubrication Engineers Conference
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    • 2001.06a
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    • pp.149-155
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    • 2001
  • New semi-fluorinated polyol esters were synthesized by condensation reaction of polyols (NPG and TMP) and carboxylic acids such as 2-ethylhexanoic acid, stearic acid and perfluorooctanoic acid. The structures of polyol esters were confirmed by FT-IR and H-NMR etc. And, the fluorinated polyol esters were insoluble in several oils, however, the semi-fluorinated polyol esters were soluble in several oils depended on the structure of polyol esters. The physical properties such as 4-ball wear property and extreme-pressure (EP) properties were characterized by measuring wear scar diameter through ASTM D2266 and by determining the load-carrying through ASTM D2783 method, respectively. As the results, wear scar diameters of oils in which the semi-fluorinated polyol esters were added were not changed compared to those of not added oils. While extreme-pressure properties remarkably Increased with fluorine contents of the esters depended on the structure of acid moiety and polyol moiety. Also, the extreme-pressure property of semi-fluorinated NPG polyol ester in gasoline engine oil was better than that of commercial Teflon coating additive.

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Preparation of O-I hybrid sols using alkoxysilane-functionalized amphiphilic polymer precursor and their application for hydrophobic coating (알콕시 실란기능화 양친성 고분자 전구체를 이용한 유-무기 하이브리드 졸 제조 및 이를 이용한 발수 코팅)

  • Lee, Dae-Gon;Kim, Nahae;Kim, Hyo Won;Kim, Juyoung
    • Journal of Adhesion and Interface
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    • v.20 no.4
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    • pp.146-154
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    • 2019
  • In this study, alkoxysilane-functionalized amphiphilic polymer (AFAP), which have hydrophilic segment and hydrophobic segment functionalized by alkoxysilane group at the same backbone, was synthesized and used as a dispersant and control agent for reaction rate in the preparation of colloidally stable organic-inorganic (O-I) hybrid sols. After reaction with fluorosilane compounds, fluorinated O-I hybrid sols were prepared and coated onto glass substrate to form hydrophobic O-I hybrid coating films through low-temperature curing process. Surface hardness and hydrophobicity of cured coating films were varied with type of solvent and composition of AFAP and fluorinated alkoxysilane compounds. At appropriate solvent and composition of fluorinated alkoxysilane compounds, O-I hybrid coating film having high transparency and surface hardness could be prepared, which could be applicable to cover window of solar cell and displays.

Preparation of Water-Repellent Coating Films from Tetraethoxysilane and Chlorotrimethylsilane on PMMA Substrates (Tetraethoxysilane과 Chlorotrimethylsilane으로부터 PMMA 기재 위에 발수성 코팅 도막 제조)

  • Park, Jong Ho;Lee, Byung Wha;Song, Ki Chang
    • Korean Chemical Engineering Research
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    • v.57 no.1
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    • pp.124-132
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    • 2019
  • Water-repellent coating solutions were synthesized by hydrolysis and polycondensation reactions with water using tetraethoxysilane (TEOS) and chlorotrimethylsilane (CTMS) as precursors. The solutions were coated on a PMMA sheet and thermally cured to prepare non-fluorinated water-repellent coating films. Coating films were characterized by water contact angles, UV-Vis transmittance and surface morphology. The contact angle of coating films prepared by varying the molar ratio of CTMS/TEOS to 0.6~1.0 exhibited a maximum value of $107^{\circ}$ when the CTMS/TEOS molar ratio was 0.8. The coating films showed a high transmittance over the visible range up to 90% when the CTMS/TEOS molar ratios were 0.6~0.8. However, when the molar ratios of CTMS/TEOS were 0.9~1.0, the transmittance of coating films was lower than 70% due to an uneven shape of the rough surface.

A Study on Plasma Corrosion Resistance and Cleaning Process of Yttrium-based Materials using Atmospheric Plasma Spray Coating (Atmospheric Plasma Spray코팅을 이용한 Yttrium계 소재의 내플라즈마성 및 세정 공정에 관한 연구)

  • Kwon, Hyuksung;Kim, Minjoong;So, Jongho;Shin, Jae-Soo;Chung, Chin-Wook;Maeng, SeonJeong;Yun, Ju-Young
    • Journal of the Semiconductor & Display Technology
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    • v.21 no.3
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    • pp.74-79
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    • 2022
  • In this study, the plasma corrosion resistance and the change in the number of contamination particles generated using the plasma etching process and cleaning process of coating parts for semiconductor plasma etching equipment were investigated. As the coating method, atmospheric plasma spray (APS) was used, and the powder materials were Y2O3 and Y3Al5O12 (YAG). There was a clear difference in the densities of the coatings due to the difference in solubility due to the melting point of the powdered material. As a plasma environment, a mixed gas of CF4, O2, and Ar was used, and the etching process was performed at 200 W for 60 min. After the plasma etching process, a fluorinated film was formed on the surface, and it was confirmed that the plasma resistance was lowered and contaminant particles were generated. We performed a surface cleaning process using piranha solution(H2SO4(3):H2O2(1)) to remove the defect-causing surface fluorinated film. APS-Y2O3 and APS-YAG coatings commonly increased the number of defects (pores, cracks) on the coating surface by plasma etching and cleaning processes. As a result, it was confirmed that the generation of contamination particles increased and the breakdown voltage decreased. In particular, in the case of APS-YAG under the same cleaning process conditions, some of the fluorinated film remained and surface defects increased, which accelerated the increase in the number of contamination particles after cleaning. These results suggest that contaminating particles and the breakdown voltage that causes defects in semiconductor devices can be controlled through the optimization of the APS coating process and cleaning process.

Perspective of industrial application of high pressure and low temperature plasma

  • Kogoma, Masuhiro;Tanaka, Kunihito
    • Journal of Surface Science and Engineering
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    • v.34 no.5
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    • pp.378-383
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    • 2001
  • An out line of the material process with using the atmospheric pressure glow plasma is described as follows : (1) TiO powder coating with SiO$_2$ (2) Surface treatment of Fluorinated polymers and (3) Surface cleaning of electronic circuit board with using splay type.

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A Study on High Thermal Stable Separator Coating Machine for High-Capacity Lithium Ion Secondary Battery (고용량 리튬이온이차전지용 고내열성 분리막 코팅장비 연구)

  • Noh, Jin-Hee;Son, Hwa-Jin;Lee, Ho-Chul;Park, Jung-Hyun
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.18 no.12
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    • pp.45-51
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    • 2019
  • As the separator becomes thinner, the role of thermal stability becomes more important in ensuring the high capacity of medium- and large-sized lithium-ion secondary batteries. In this study, we researched coating technology to improve the separator's thermal stability. We minimized the coating time by optimizing the design of a vertical two-stage coater that was thin, uniform, and capable of coating on both sides at the same time with a maximum 2㎛ thickness coating layer of fluorinated polymer (PVdF-HFP) on the bare polyethylene (PE) separator, which increased the thermal stability. In addition, during the coating process, a dual-jacket-roll method of drying was developed that increased the drying effectiveness without thermal damage to the separator. We also investigated the thermal stability of the separator manufactured from a coating machine, and studied the battery-applied performance by making a lithium-ion pouch battery.

Fabrication of the Superhydrophobic Surface Inspired from Lotus-Effect (연꽃잎을 모사한 초소수성 표면 제작)

  • Jung, Dae-Hwan;Lim, Hyun-Eui;Noh, Jeong-Hyun;Kim, Wan-Doo
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.409-414
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    • 2007
  • Wettability of solid surfaces with liquids is governed by the chemical properties and the microstructure of the surfaces. We report on the preparation of liquid-repellent surfaces using surface-attached monolayers of perfluorinated polymer molecules on porous silica substrates. A covalent attachment of the polymer molecules to the substrate is achieved by generation of the polymer chains through starting a surface-initiated radical-chain polymerization of a fluorinated monomer. To this, self-assembled monolayers of azo initiators are attached to silica substrates, which are used to kick off the polymerization reaction in situ. The growth of the fluorinated polymer films and the characterization of the obtained surfaces by surface plasmon spectroscopy, XPS, and contact angle measurements is described. It is shown that perfluorinated polymer films can be grown with controlled thicknesses on flat and even on porous silica surfaces, essentially without changing the surface roughness. The combination of the low surface energy coating and the surface porosity allows generation of materials which are both water and oil repellent.

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Preparation of Non-Fluorinated Water Repellent Coating Films Using Methyltrimethoxysilane and Trimethylethoxysilane (Methyltrimethoxysilane과 Trimethylethoxysilane을 이용한 비불소계 발수 코팅 도막의 제조)

  • Kim, Dong Gu;Lee, Byoung Hwa;Song, Ki Chang
    • Korean Chemical Engineering Research
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    • v.57 no.2
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    • pp.177-184
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    • 2019
  • Non-fluorinated water repellent coating solutions were obtained using methyltrimethoxysilane (MTMS) and trimethylethoxysilane (TMES) as precursors. The solutions were spin-coated on a cold-rolled steel sheet and cured thermally to prepare water repellent coating films. During this process, the effect of molar ratio of TMES/MTMS was studied for the hydrophobic properties of the coating films. Hydrophobic properties of coating films were characterized using contact angle measurement, surface morphology analysis and infrared spectroscopy. When the molar ratio of TMES/MTMS was varied from 0 to 30, the contact angle of the un-coated cold-rolled steel sheet was $30^{\circ}$, whereas when the molar ratio of TMES/MTMS was 1, the contact angle increased to $104^{\circ}$ and water repellency was significantly improved. In the case of TMES/MTMS molar ratios of 10, 15, 25 and 30, the contact angles of coating films showed $109^{\circ}$, $114^{\circ}$, $117^{\circ}$ and $144^{\circ}$, respectively. At this time, the hydrophobicity of the coating films was improved by the increase of the surface roughness and the content of the methyl component at the coating surface. In particular, when the molar ratio of TMES/MTMS was 30, the overall surface roughness was greatly increased due to the presence of surface particles as well as the water repellency due to methyl groups of TMES, resulting in super hydrophobicity of $144^{\circ}$.