• Title/Summary/Keyword: Flow Forming

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Dual Solutions for Steady Natural Convection of Air in Horizontal Cylindrical Annulus (수평 원주형 환형내에서의 정상상태의 공기의 자연대류에 대한 이중해)

  • Yu, Ju-Sik
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.20 no.9
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    • pp.2981-2990
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    • 1996
  • Dual solutions for steady natural convection of air between two horizontal concentric cylinders are numerically investigated in the range of $D_i$/TEX>/L(=diameter of inner cylinder/gap width)$\leq$10. It is found that, when the Rayleigh number based on the gap width exceeds a certain critical value, a new flow pattern forming two counter-rotating eddies in the half of the annulus can be realized, which is different from the crescent-shaped flow commonly observed. In the new flow pattern, the fluid near the top of the hot inner cylinder moves downward. This solution is found for D$_{i}$/L.geq.0.3, but not for$D_i$/TEX>/L$\leq$0.2. As $D_i$/TEX>/L increase, the critical Rayleigh number is decreased, and tends to a finite limit.t.

Effects of holding pressure affecting cooling time in injection molding (사출성형시 보압이 냉각시간에 미치는 영향)

  • Mun, Yeong-Bae;Choi, Yun-Sik;Jung, Yeong-Deuk
    • Design & Manufacturing
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    • v.2 no.1
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    • pp.39-43
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    • 2008
  • There occur not only many problems in the injection process but also low quality productivity due to the injection conditions of various injection factors. Injection molding process factors such as molding temperature, injection pressure, flow rate and flow velocity, must be controlled properly in filling and packing phases in the injection molding process. In this study, effects of these factors on the injection molding were investigated through the flow analysis for the holding pressure affecting cooling time. Results of this study would be helpful to setting of holding pressure for optimization of forming condition in order to reduce cooling time in injection molding.

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Finite Element Analysis of r Deformation Behavior of Materials at Semi-Solid State (반용융상태에서 재료의 변형거동에 관한 유한요소해석)

  • 윤종훈;김낙수;김헌영;김중재;임용택
    • Transactions of Materials Processing
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    • v.6 no.4
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    • pp.319-328
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    • 1997
  • A flow stress involving strain, solid fraction, and breakage ratio, and solid fraction updating algorithm were proposed to depict the deformation behavior of materials at the semi-solid state. In case of isothermally simple upsetting of Sn-15%Pb alloy at the semi-solid state, by comparing the results of finite element analysis with the existing experimental results, the reliability of both the developed flow stress and updating algorithm were investigated. It was found that the verified program can effectively be used in the rigid-viscoplastic finite element analysis of the semi-solid forging processes.

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An Analytical Investigation on Fluid Dynamics of Filler Neck Check Valve for On-board Refueling Vapor Recovery (주유중 증발가스제어 필러넥 체크밸브의 유동해석)

  • 김성훈;이재천
    • Journal of the Korean Society for Precision Engineering
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    • v.20 no.10
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    • pp.105-111
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    • 2003
  • ORVR filler neck check valve, which is one of the essential components of the vapor fuel control system, should diminish the evaporation by maintaining laminar fluid flow on refueling process. This study presents numerical. results of pressure and velocity distributions of the fluid flow in a ORVR filler neck check valve on refueling process. CFD-ACE+ has been employed for numerical analysis based on the information of experimental results of valve position as a function of inlet flow rate. No abrupt pressure change, which may causes vaporization of fuel, has been confirmed to take place on the concave surface of the valve spool. However, it is clear that some possibility exist at the mid-position of surface of valve spool and downstream according to the opening of valve.

A Study on Constitutive Equations for Warm and Hot Forging (온, 열간 단조의 구성방정식에 관한 연구)

  • 강종훈;박인우;제진수;강성수
    • Journal of the Korean Society for Precision Engineering
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    • v.15 no.9
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    • pp.75-81
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    • 1998
  • Simulations of warm and hot forming processes need reliable expressions of flow stress at high temperatures. To get flow stress of the materials usually tension, compression and torsion tests are conducted. In this study, hot compression tests were adopted to get flow stress of medium carbon steel. Experiments have been conducted under both isothermal, near constant strain rate in the temperature ranges 650~100$0^{\circ}C$. Phase transformation takes place by temperature changes for steels in hot and warm forging stage. So Constitutive equation are formulated as the function of strain, strain rate and temperature for isothermal conditions and phase transformation.

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The Least-Squares Meshfree Method for the Analysis of Rigid-Plastic Deformation (강소성 변형 해석을 위한 최소 제곱 무요소법)

  • 윤성기;권기찬
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.12
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    • pp.2019-2031
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    • 2004
  • The least-squares formulation for rigid-plasticity based on J$_2$-flow rule and infinitesimal theory and its meshfree implementation using moving least-squares approximation are proposed. In the least-squares formulation the squared residuals of the constitutive and equilibrium equations are minimized. Those residuals are represented in a form of first-order differential system using the velocity and stress components as independent variables. For the enforcement of the boundary and frictional contact conditions, penalty scheme is employed. Also the reshaping of nodal supports is introduced to avoid the difficulties due to the severe local deformation near the contact interface. The proposed least-squares meshfree method does not require any structure of extrinsic cells during the whole process of analysis. Through some numerical examples of metal forming processes, the validity and effectiveness of the method are investigated.

Immunomodulatory Effect of Acidic Polysaccharide Fraction from Korean Red Ginseng (Panax ginseng)

  • Park, Kyeong-Mee;Jeong, Tae-Cheon;Kim, Young-Sook;Shin, Han-Jae;Nam, Ki-Yeul;Park, Jong-Dae
    • Natural Product Sciences
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    • v.6 no.1
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    • pp.31-35
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    • 2000
  • Effects of red ginseng acidic polysaccharides (RGAP) on immune system were studied. The proliferation of spleen cells was induced by RGAP treatment per se. Cotreatment of lipopolysaccharide $(100\;{\mu}g/ml)$ or concanavalin A $(1\;{\mu}g/ml)$ with RGAP further stimulated the spleen cell proliferation. BALB/c mice treated with RGAP showed a slight splenic hyperplasia and increased antibody forming cell response to sheep red blood cells. Flow cytometry analysis revealed an influx of macrophages in the mice treated with RGAP.

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Application of FEM to the Forming Process of Disk-Brake Piston (유한요소법을 이용한 disk-brake piston의 공정설계)

  • 황병복;이호용
    • Transactions of Materials Processing
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    • v.3 no.2
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    • pp.178-188
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    • 1994
  • A design methodology is applied for manufacturing a disk-brake piston component. The design criteria are the limit drawing ratio and the forging load within the available press limit. Also, the final product should not have any geometrical defect. The rigid-plastic FEM has been applied to simulate the conventional four stage manufacturing processes, which include deep drawing and forging process. Simulation of one stage process from a selected stock to the final product shape is performed for generating information on additional requirements for metal flow. Two stage forming processes with different punch corner and nose geometries are also simulated to identify the possible best solutions. Finally, the best manufacturing process is selected, which is using a hemispherical punch int he deep drawing process.

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Forming Characteristics of Radial Extrusions (레이디얼 압출의 성형특성)

  • Lee Soo-Hyung;Hwang Beong-Bok
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 1999.05a
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    • pp.75-78
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    • 1999
  • This paper is concerned with the family of parts that generally feature a central hub with radial protrusions. Typical parts that fall into this category include cross Pieces for universal joints, tube fittings, and differential gears. As opposed to conventional forward and backward extrusion, in which the material flows in a direction parallel to that of the punch or die motion, the material flows perpendicular to the punch motion in radial extrusion. In this study, the forming characteristics of radial extrusion will be considered by comparing the forces, shapes etc. The design factors during radial extrusion are investigated by the rigid-plastic FEM simulation.

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Prediction for Forming Limit of Tube Warm Hydroforming Based on the Ductile Fracture Criteria (연성파괴 이론을 적용한 튜브 온간액압성형의 성형한계 예측)

  • Yi, H.K.;Moon, Y.H.;Lee, J.H.;Lee, Y.S.
    • Transactions of Materials Processing
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    • v.16 no.6
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    • pp.426-431
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    • 2007
  • Hydroformability and fracture criteria of FE analysis based on ductile fracture were investigated in warm hydroforming of A16061 tube. To evaluate the hydroformability, uni-axial tensile test and bulge test were performed at room temperature and $200^{\circ}C$. The measured flow stresses were used as input parameters for FE analysis. The damage values were calculated by FE analysis based on ductile fracture criteria at maximum radius of free bulged tubes. Damage values were compared of hexagonal shaped hydroformed parts. As a result, the formability by critical damage value for extruded tube is lower than that of full annealed tube up to 0.5.