• Title/Summary/Keyword: Flexible manufacturing system

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Development of a simulation program for flexible manufacturing systems (자동 생산 시스템의 시뮬레이션 프로그램 개발)

  • Baek, Yang-Sik;Lyou, Joon
    • 제어로봇시스템학회:학술대회논문집
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    • 1987.10b
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    • pp.294-299
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    • 1987
  • The concept of FMS (Flexible Manufacturing System) has been widely used in discrete parts manufacturing environment. But, it is very difficult to analyze enotrol FMS due to its complex and dynamic behaviour. This paper describes a Simulation program for performance evaluation of FMS. The program is written in FORTRAN and is capable of simulating different configurations.

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Development of Flexible Manufacturing Systems (FMS) (Flexible Manufacturing System (FMS)의 개발)

  • 강철희
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 1991.11a
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    • pp.1-13
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    • 1991
  • This paper describes two FMS, which were developed by SAEIL Heavy Industries. One is FMS for machining of circular parts, that are automobile's axle shafts. This system consists of 13 units, including 7 CNC machine tools. The other is FMS for machining of non-circular parts namely casted or steel block within size of 1.2 X 1.2 X 1.5m. This FMS consists of 8-machining centers, 1-automated warehouse, 2-unmanned Robo Trailers, and computer control room. All systems are functioning satisfactorily and so help greately towards automation of Korean industries.

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Development of Flexible Manufacturing Systems(FMS) (Flexible Manufacturing System(FMS)의 개발)

  • Gang, Cheol-Hwi
    • Journal of the Korean Society for Precision Engineering
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    • v.8 no.4
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    • pp.7-22
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    • 1991
  • This paper describes two FMS, which were developed by SAEIL Heavy Industries. One is FMS for machining of circular parts, that are automobile's axle shafts. This system consists of 13units, including 7CNC machine tools. The other is RMS for machining of non- circular parts namely casted or steel block within size of 1.2${\times}$1.2${\times}$1.5m. This FMS consists of 8-machining centers, 1-automated werehouse, 2,-unmanned Robo Trailers, and computer control room. All systems are functioning satisfactorily and so help greately towards automation of Korean industries.

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Dynamic manufacturing scheduling using multi-agent-system in FMS (유연생산 시스템에서의 에이전트를 이용한 동적 작업배정규칙 할당에 관한 연구)

  • Kim, Seung-Ho;Choi, Hoe-Ryeon;Lee, Hong-Chul
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.9
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    • pp.3232-3238
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    • 2010
  • As flexible manufacturing systems (FMSs) are highly automated and required flexibility to satisfy market need, dispatching rules are constrained by specific environments of manufacturing systems such as mechanical failures, absence of employees, and lack of spare parts. In this paper, an ontology-based knowledge approach is proposed to improve efficiency of system through adapting suitable dispatching rules, considering context in a FMS shop floor, which consists multiple manufacturing cells. the multi-agents monitor manufacturing system status and job so that it figures out a dispatching rule considering context. To demonstrate the proposed approach, a proof-of-concept prototype system has been implemented in the $JADE^{TM}$ platform and Protege to make OWL DL ontology.

Vibration Suppression Control of Two Cooperating Flexible Manipulators (양팔 협조 유연 매니퓰레이터의 진동억제 제어)

  • Kim, Jin-Soo
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.5
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    • pp.645-652
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    • 2010
  • For free motions, vibration suppression of single flexible manipulators has been one of the hottest research topics. However, for cooperative motions of multiple flexible manipulators, a little effort has been devoted for the vibration suppression control. So, the aim of this paper is to develop a hybrid force/position control and vibration suppression control scheme for multiple cooperation flexible manipulators handling a rigid object. In order to clarify the discussion, the motions of dual-arm experimental flexible manipulator are considered. Using the developed model, we control a robotic system with hybrid position/force control scheme. Finally, Experiments are performed, and a comparison of experimental results is given to clarify the validity of our control scheme.

Network-type Cell Layout in Cellular Flexible Assembly Systems (셀형유연조립시스템에서의 네트웍형 셀배치)

  • 노인규;최형호
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.19 no.39
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    • pp.63-73
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    • 1996
  • With the success of flexible manufacturing systems (FMSs), flexible assembly systems (FASs) have been developed to automate factories further. As in a cellular FMS, a cellular FAS is considered as the most flexible and feasible assembly system configuration Because of the differences between manufacturing and assembly operation, the logic of cell formation and cell layout between a FMS and a FAS is not the same. Since the time for assembly operation is usually relatively short, the transfer time is thus very crucial for the performance of assembly systems. Therefore in assembly systems it is important to reduce the transfer time by sequencing operations efficiently and arranging machines like the sequences. The network-type layout is not only feasible for the machine arrangement based on operation sequences, but it has also layout flexibility. Therefore it is a reasonable layout configuration for cellular FASs. This paper presents a method for the cell layout based on the network-type layout in a cellular FAS design.

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On optimal cyclic scheduling for a flexible manufacturing cell

  • Kise, Hiroshi;Nakamura, Shinji;Karuno, Yoshiyuki
    • 제어로봇시스템학회:학술대회논문집
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    • 1990.10b
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    • pp.1250-1255
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    • 1990
  • This paper discusses an optimal cyclic scheduling problem for a FMC (Flexible Manufacturing Cell) modeled by a two-machine flowshop with two machining centers with APC's (Automated Pallet Changers), an AGV (Automated Guided Vehicle) and loading and unloading stations. Cyclic production in which similar patterns of production is repeated can significantly reduce the production lead-time and WIP (Work-In-Process) in such flexible, automated system. Thus we want to find an optimal cyclic schedule that minimizes the cycle time in each cycle. However, the existence of APC's as buffer storage for WIP makes the problem intractable (i.e., NP-complete). We propose an practical approximation algorithm that minimizes, instead of each cycle time, its upper bound. Performances of this algorithm are validated by the way of computer simulations.

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Performance Models of Multi-stage Bernoulli Lines with Multiple Product and Dedicated Buffers (다품종 제품과 전용 대기공간을 고려한 다단계 베르누이 라인을 위한 성능 모델)

  • Park, Kyungsu;Han, Jun-Hee;Kim, Woo-Sung
    • Journal of Korean Society of Industrial and Systems Engineering
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    • v.44 no.3
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    • pp.22-32
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    • 2021
  • To meet rapidly changing market demands, manufacturers strive to increase both of productivity and diversity at the same time. As a part of those effort, they are applying flexible manufacturing systems that produce multiple types and/or options of products at a single production line. This paper studies such flexible manufacturing system with multiple types of products, multiple Bernoulli reliability machines and dedicated buffers between them for each of product types. As one of the prevalent control policies, priority based policy is applied at each machines to select the product to be processed. To analyze such system and its performance measures exactly, Markov chain models are applied. Because it is too complex to define all relative transient and its probabilities for each state, an algorithm to update transient state probability are introduced. Based on the steady state probability, some performance measures such as production rate, WIP-based measures, blocking probability and starvation probability are derived. Some system properties are also addressed. There is a property of non-conservation of flow, which means the product ratio at the input flow is not conserved at the succeeding flows. In addition, it is also found that increased buffer capacity does not guarantee improved production rate in this system.

A study on designing spindle stage using optimization of flexure (유연힌지 최적화를 이용한 스핀들 스테이지 설계에 관한 연구)

  • Park, Jaehyun;Kim, Hyo-Young;Yoo, Hyeongmin
    • Design & Manufacturing
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    • v.16 no.3
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    • pp.22-27
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    • 2022
  • The demand for new processing technology that can improve productivity is increasing in industries that require large-scale and various products. In response to this demand, a robot machining system with flexibility is required. Because of the low rigidity of the robot, the robot machining system has a large error during machining and is vulnerable to vibration generated during machining. Vibration generated during machining deteriorates machining quality and reduces the durability of the machine. To solve this problem, a stage for fixing the spindle during machining is required. In order to compensate for the robot's low rigidity, a system combining a piezoelectric actuator for generating a large force and a guide mechanism to actuate with a desired direction is required. Since the rigidity of flexible hinges varies depending on the structure, it is important to optimal design the flexible hinge and high-rigidity system. The purpose of this research is to make analytic model and optimize a flexible hinge and to design a high rigidity stage. In this research, to design a flexible hinge stage, a concept design of system for high rigidity and flexure hinge modeling is carried out. Based on analytic modeling, the optimal design for the purpose of high rigidity is finished and the optimal design results is used to check the error between the modeling and actual simulation results.