• Title/Summary/Keyword: Flaw Detection

Search Result 105, Processing Time 0.023 seconds

Development of the Automated Ultrasonic Testing System for Inspection of the flaw in the Socket Weldment (소켓 용접부 결함 검사용 초음파 자동 검사 장비 개발)

  • Lee, Jeong-Ki;Park, Moon-Ho;Park, Ki-Sung;Lee, Jae-Ho;Lim, Sung-Jin
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.24 no.3
    • /
    • pp.275-281
    • /
    • 2004
  • Socket weldment used to change the flow direction of fluid nay have flaws such as lack of fusion and cracks. Liquid penetrant testing or Radiography testing have been applied as NDT methods for flaw detection of the socket weldment. But it is difficult to detect the flaw inside of the socket weldment with these methods. In order to inspect the flaws inside the socket weldment, a ultrasonic testing method is established and a ultrasonic transducer and automated ultrasonic testing system are developed for the inspection. The automated ultrasonic testing system is based on the portable personal computer and operated by the program based Windows 98 or 2000. The system has a pulser/receiver, 100MHz high speed A/D board, and basic functions of ultrasonic flaw detector using the program. For the automated testing, motion controller board of ISA interface type is developed to control the 4-axis scanner and a real time iC-scan image of the automated testing is displayed on the monitor. A flaws with the size of less than 1mm in depth are evaluated smaller than its actual site in the testing, but the flaws larger than 1mm appear larger than its actual size on the contrary. This tendency is shown to be increasing as the flaw size increases. h reliable and objective testing results are obtained with the developed system, so that it is expected that it can contribute to safety management and detection of repair position of pipe lines of nuclear power plants and chemical plants.

Evaluation of the State of Rocks in Load Steps by Low-frequency Ultrasonic Flaw Detection (저주파 결함 탐지법에 의한 하중 단계에 따른 암석 내부의 상태 평가)

  • Kang, Seong-Seung;Kim, Jongheuck;Noh, Jeongdu;Na, Tae-Yoo;Jang, Hyongdoo;Ko, Chin-Surk
    • The Journal of Engineering Geology
    • /
    • v.27 no.1
    • /
    • pp.51-58
    • /
    • 2017
  • The purpose of this study was to quantitatively evaluate the state of rocks in load steps by using the low-frequency ultrasonic flaw detection method. The initial Vp-velocities measured with a CND tester were in the order of Z-axis < X-axis < Y-axis, with 1687.5 m/s along the X-axis, 1690.7 m/s along the Y-axis, 1548.3 m/s along the Z-axis, and an average of 1642.2 m/s. The overall average of the Q vlaues, measured with a Silver Schmidt hammer, was 62.6, which corresponds to a uniaxial compressive strength of ~105 MPa. The Vp-velocity, measured with a low-frequency ultrasonic flaw detector at load steps of 50%, 60%, 70%, and 80%, typically decreases in the order of X-axis < Y-axis < Z-axis with increasing load steps. This oder contrasts with that of the initial Vp-velocities. As the load step increases the factors that reduce the Vp-velocity in the X-axis direction are more influential than those in the Y-axis or Z-axis directions. This indicates that the initial state of rocks can vary and is dependent on the stress state.

Multi-Stage Adaptive Noise Cancellation Technique for Synthetic $Hard-{\alpha}$ Inclusion (합성 $Hard-{\alpha}$ Inclusion의 다단계 적응형 노이즈 제거기법 연구)

  • Kim, Jae-Joon
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.23 no.5
    • /
    • pp.455-463
    • /
    • 2003
  • Adaptive noise cancellation techniques are ideally suitable for reducing spatially varying noise due to the grain structure of material in ultrasonic nondestructive evaluation. Grain noises have an un-correlation property, while flaw echoes are correlated. Thus, adaptive filtering algorithms use the correlation properties of signals to enhance the signal-to-noise ratio (SNR) of the output signal. In this paper, a multi-stage adaptive noise cancellation (MANC) method using adaptive least mean square error (LMSE) filter for enhancing flaw detection in ultrasonic signals is proposed.

String analysis for detection of injection flaw in Web applications (웹 응용프로그램의 삽입취약점 탐지를 위한 문자열분석)

  • Choi, Tae-Hyoung;Kim, Jung-Joon;Doh, Kyung-Goo
    • Journal of the Korea Institute of Information Security & Cryptology
    • /
    • v.17 no.6
    • /
    • pp.149-153
    • /
    • 2007
  • One common type of web-application vulnerabilities is injection flaw, where an attacker exploits faulty application code instead of normal input. In order to be free from injection flaw, an application program should be written in such a way that every potentially bad input character is filtered out. This paper proposes a precise analysis that statically checks whether or not an input string variable may have the given set of characters at hotspot. The precision is accomplished by taking the semantics of condition into account in the analysis.

Flaw Detection of Ultrasonic NDT in Heat Treated Environment Using WLMS Adaptive Filter (열처리 환경에서 웨이브렛 적응 필터를 이용한 초음파 비파괴 검사의 결함 검출)

  • 임내묵;전창익;김성환
    • The Journal of the Acoustical Society of Korea
    • /
    • v.18 no.7
    • /
    • pp.45-55
    • /
    • 1999
  • In this paper, we used the WLMS(Wavelet domain Least Mean Square) adaptive filter based on the wavelet transform to cancel grain noise. Usually, grain noise occurs in changes of the crystalline structure of metals in high temperature environment. It makes the detection of flaw difficult. The WLMS adaptive filtering algorithm establishes the faster convergence rate by orthogonalizaing the input vector of adaptive filter as compared with that of LMS adaptive filtering algorithm in time domain. We implemented the WLMS adaptive filter by using the delayed version of the primary input vector as the reference input vector and then implemented the CA-CFAR(Cell Averaging- Constant False Alarm Rate) threshold estimator. CA-CFAR threshold estimator enables to detect the flaw and back echo signals automatically. Here, we used the output signals of adaptive filter as its input signal. To Cow the statistical characteristic of ultrasonic signals corrupted by grain noise, we performed run test. The results showed that ultrasonic signals are nonstationary signal, that is, signals whose statistical properties vary with time. The performance of each filter is appreciated by the signal-to-noise ratio. After LMS adaptive filtering in time domain, SNR improves to about 2-3㏈ but after WLMS adaptive filtering in wavelet domain, SNR improves to about 4-6㏈.

  • PDF

A Study of Flaw Detection in the Concrete Structure Using Geophysical Prospecting Method (물리탐사법을 이용한 콘크리트 구조물의 결함조사에 관한 연구)

  • Suh, Beak-Soo;Shon, Kwon-Ik;Jang, Sun-Woong
    • Journal of Industrial Technology
    • /
    • v.20 no.A
    • /
    • pp.295-301
    • /
    • 2000
  • Various nondestructive prospecting method were applied to detect the flaws of concrete structure, but the satisfactory result could not be obtained, yet. Fracture and cavities existing concrete structure will have a bad effect on physical and mechanical characteristic of concrete. This study deal with detection of flaws using seismic first arrival and various inversion method in theoretical model. And ultrasonic seismic method is tried to experimental model to detect fracture and cavity.

  • PDF

A Feasibility Test for Flaw Detection in Overlay Weld of Reactor Upper Head Penetration Using Time of Flight Diffraction Technique (TOFD 기법을 활용한 원자로 상부헤드관통부 오버레이 용접부 결함 검출 가능성 평가)

  • Lee, Jeong Seok;Kim, Jin Hoi
    • Transactions of the Korean Society of Pressure Vessels and Piping
    • /
    • v.10 no.1
    • /
    • pp.15-19
    • /
    • 2014
  • A Failure or degradation of reactor upper head penetration is a recurring problem due to long term operation at nuclear power plants. And a flaw in the reactor upper head penetration has caused unplanned plant shutdown for repair as well as high economic impact on the plants. Consequently, a detection of flaws is of the utmost importance. Prior to the replacement of reactor upper head penetration, some utilities have repaired the flaws of reactor upper head penetration generated by overlay weld. Until now, only the base metal in reactor upper head penetration has been inspected according to 10 CFR 50.55a and ASME code case N-729-1. Accordingly, it is difficult to detect manufacturing defects and repair defects in overlay weld. This paper presents a case study on the application of Time of Flight Diffraction technique for reactor head penetration mockup with artificial flaws in overlay weld. This study offers a way to understand the flaws detected in reactor upper head penetration overlay weld.

A Feasibility Study for Flaw Detection in J-groove Weld of Reactor Upper Head Penetration Using Time of Flight Diffraction UT Technique (TOFD UT 기법을 활용한 원자로 상부헤드관통부 J-groove 용접부 결함 검출 가능성 평가)

  • Lee, Jeong Seok;Lee, Tae Hun;Kim, Yong Sik
    • Transactions of the Korean Society of Pressure Vessels and Piping
    • /
    • v.11 no.2
    • /
    • pp.1-5
    • /
    • 2015
  • A failure or degradation of reactor upper head penetration is a troublesome problem at Nuclear Power Plants. A flaw in the reactor upper head penetration can result in unplanned plant shutdown for repair, and cause serious economic losses on the plants. Consequently, a detection of flaws is a matter of more importance. Until now, only the base metal, not including J-groove weld, in reactor upper head penetration has been inspected in accordance with 10 CFR 50.55a and ASME code case N-729-1 requirements. Accordingly, it is rather difficult to detect manufacturing defects and repair defects in J-groove weld. This paper presents a case study on the application of Time of Flight Diffraction UT technique to examine the J-groove weld in reactor head penetration using reactor head penetration mockup with artificial flaws. We expect that this study result will offer a way to understand the non-destructive examination technology for J-groove weld in reactor upper head penetration.

Development of Ultrasonic Inspection System and Application to Overlay Weld Flaw Detection (초음파 자동 검사시스템의 개발과 오버레이 용접부의 결함검사)

  • Nam, Young-Hyun;Seong, Un-Hak
    • Journal of the Korean Society for Nondestructive Testing
    • /
    • v.20 no.6
    • /
    • pp.562-567
    • /
    • 2000
  • Many pressure vessels for power and industrial plant are fabricated from low alloy carbon steels. The inner sides of pressure vessels are commonly weld-cladded with austenitic stainless steels to minimize problems of corrosive attack. Disbonding cracks are often detected at the transition region of welding interlayer, which is serious problem to reliability of pressure vessels. We have developed C-scan system to high speed inspection of overlay weld using DSP(digital signal processor). This system consists of signal processing parts (oscilloscope, pulser/receiver, digitizer, DSP), scanner, program and position controller. The developed system has been applied to a practical ultrasonic testing in overlay weld, and demonstrated high speed with precision

  • PDF