• Proceedings of the Korean Society for Technology of Plasticity Conference
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• 1994.03a
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• pp.118-128
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• 1994

The planar anisotropic FEM analysis for predicting the earing profiles and draw-in amounts in the deep-drawing processes is introduced. An implicit, incremental, updated Lagrangian formulation with a rigid-viscoplastic constitutive equation is employed. Contact and friction are considered through the mesh-based unit vectors and the normal contact pressure. the consistent full set of governing relations, comprising equilibrium and geometric constraint equations, is appropriately linearized. Barlat's strain-rate potential is employed, whose in-plane anisotropic properties are taken into account with anisotropic coefficients and potential parameter. The linear triangular membrane elements are used for depicting the formed sheet. with the numerical simulations of deep drawing processes of flat-top cylindrical cup for the 2090-T3 aluminum effects on the earing behavior are examined. Earing predictions made for the 2090-T3 aluminum alloy sheet show good agreement with experiments, although some discrepancies were observed in the directional trend of cup height and thickness strains.

• Membrane Journal
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• v.34 no.1
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• pp.79-86
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• 2024

The flat sheet membrane, one of the representative forms of polymeric membranes, is widely used from material research in laboratories to commercial membrane production due to its ease of fabrication. Porous polymeric flat sheet membranes used in microfiltration and ultrafiltration are mainly fabricated through phase separation processes, utilizing non-solvent-induced and vapor-induced phase separation methods. However, due to the nature of phase separation processes, variations between samples can easily occur depending on the surrounding environment and the experimenter, making it difficult to ensure reproducibility. Therefore, for scaling up and ensuring reproducibility of developed membrane fabrication technologies, there is a need for a controlled environment continuous large-area production device, such as a roll-to-roll manufacturing system. This research compared the changes in membrane characteristics due to differences in manufacturing environments when scaling up laboratory-scale fabrication technologies to roll-to-roll processes using knife and slot die coaters. By optimizing the continuous manufacturing process factors, uniformity of the membrane was ensured during large-area production.

• Journal of the Optical Society of Korea
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• v.12 no.3
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• pp.174-177
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• 2008

The luminance properties of FFL(Flat Fluorescent Lamp) backlights have been investigated in detail for the first time. The on-axis luminance gain as well as viewing-angle characteristics on various combinations of optical films were obtained from FFL backlight and compared to the results of conventional CCFL(cold-cathode fluorescent lamps) backlights. It was found that the on-axis luminance gains achieved by using optical films in the FFL backlight were lower than those in the CCFL backlight indicating that the recycling processes occurring between optical films and light sources/reflection sheet are not so effective in the FFL backlight due to the much larger area of, and thus higher absorption probability of the FFL. This result suggests that new optical films should be developed for FFL backlight and other flat-lamp backlight technologies.

• Proceedings of the KSME Conference
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• 2001.06a
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• pp.363-369
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• 2001

By alternating $Al_{18}B_4O_{33}$/AC4CH composites with Al1050 sheets and then hot pressing, MMC/Al laminate composites have been successfully fabricated as parameters of the laminate structure and the number of Al sheet. Impact properties for laminate composites have been evaluated both in the laminate structure and in the impact load direction. Lamination of Al sheet and MMC layer showed a remarkable improvement in the absorbed impact energy compared to that of monolithic MMC. Laminate composites mounted with Al sheet at the outside of the configuration had a higher impact energy in the edge wise compared to that with Al sheet at the inside. Furthermore, there was an anisotrpy in the impact value of laminate composites, that is, impact values for the flat wise in a constant volume fraction of Al sheet dramatically increased along with Al sheet number, even if impact values fur the edge wise were nearly constant.

• Journal of the Society of Naval Architects of Korea
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• v.59 no.2
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• pp.109-117
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• 2022

Membrane panels are installed in LNG cargo-hold in order to endure extremely low temperature LNG. Although there are several types of membranes around the world, Korean LNG cargo containment system is developing to accomplish technology independence from the other countries. The membrane panel of Korean LNG cargo containment system is composed of corrugation and flat sheets which are arranged asymmetrically. It is very important to reduce the number of the type of corrugation sheet because a mold is required as much as the type of the corrugation sheet. Therefore, we proposed an optimization method to minimize the type of the corrugation sheet. For this method, the number of pitches, which is the distance between the centers of two corrugation sheets should be minimized. We also developed optimized arrangement procedure of the flats simultaneously. Finally, the developed optimization program is applied to 174K LNG cargo hold, and the minimum pitch size is found.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2000.11a
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• pp.385-388
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• 2000

During the deep drawing process an initially flat blank is clamped between the die and the blank holder after which the punch moves down to deform the clamped blank into the desired shape. In general, sheet metal forming may involve stretching, drawing, bending or various combinations of those basic modes of deformation. The deformation problems of sheet metal working involve non-linearity in geometry and material. In this work, The punch load and thickness strain of electro-galvanized sheet steel (SECD) for elliptical deep drawing are examined under the various process conditions including, punch shape radius, die shape radius. The changes of punch load and thickness strain distribution of the deformed elliptical cup are affected by the size of each die shape radius.

• Transactions of Materials Processing
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• v.4 no.3
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• pp.222-232
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• 1995

The planar anisotripic FEM analysis for predicting earing profiles and draw-in amounts in the deep-drawing process is introduced. An implicit, incremental, updated Lagrangian formulation with a rigid-viscoplastic constitutive equation is employed. Contact and friction are considered through the mesh-based unit vector and normal contact pressure. The consistent full set of governing relations, which is comprising euilbrium and geometric constraint equations, is appropriately linearized. Barlat's strain-rate potential is employed, whose in-plane anisotropic properties are taken into account with anisotropic coefficients and potential parameters. The linear triangular membrane elements are used for depicting the formed sheet. In the numerical simulations of deep drawing processes of a flat-top cylindrical cup for 2090-T3 aluminum alloy sheet show good agreement with experiments, although some discrepancies were observed in the directional trend of cup height and thickness strains.

• Journal of the Korean Society for Precision Engineering
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• v.13 no.12
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• pp.136-141
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• 1996

In this paper, the design variables of the extruded parts involving flat die through model experiment are investigated to overcome some current problems such as bending and twisting and get more improved quality products. Above all, the deformation behavior is analyzed in experiment and investigated flow charactristics inside container. Finally, the straight extruded product is obtained by modified bearing land width on the basis of the exit velocities distribution from bended and twisted products.

• Transactions of the Korean Society of Pressure Vessels and Piping
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• v.15 no.1
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• pp.8-17
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• 2019

Perforated plates are used for the steam generator tube-sheet and the Reactor Vessel Closure Head in the Nuclear Power Plant. The ASME code, Section III Appendix A-8000, addresses the analysis of perforated plates, however, this analysis is only limited to the flat plate with a triangular perforation pattern. Based on the concept of the effective elastic constants, simulation of flat and spherical perforated plates and their equivalent solid plates were carried out using Finite Element Analysis (FEA). The isotropic material properties of the perforated plate were replaced with anisotropic material properties of the equivalent solid plate and subjected to the same loading conditions. The generated curves of effective elastic constants vs ligament efficiency for the flat perforated plate were in agreement with the design curve provided by ASME code. With this result, a plate with spherical curvature having perforations can be conveniently analyzed with equivalent elastic modulus and equivalent Poisson's ratio.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.22 no.3
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• pp.483-492
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• 1998

An inverse analysis been applied to obtain the flow stress of the material. In this method, a ring-shaped specimen is compressed between two flat tools. This procedure employs, as the object function of inverse analysis, the balance of measured loads and reaction forces calculated by using rigid-plastic finite element method. The balance is explicit scalar function of flow stress which is a function of some unknown constants. For minimizing the balance, Newton-Raphon scheme is used. The friction factor, m, between flat tools and the specimen is determined by using friction area-divided method. The proposed method allows an accurate identification by avoiding the usual assumptions made in order to convert experimental measures into stress-strain relation. In this paper, the proposed method is numerically tested. A commercial pure aluminum was selected, as an example, to apply the method and the results are compared with stress-strain relation obtained by experiments.