• Title/Summary/Keyword: Flame spray pyrolysis

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Morphology and Photoluminescence Characteristics of Halophosphate Phosphor Particles by Spray Pyrolysis and Flame Spray Pyrolysis

  • Sohn, Jong-Rak;Kang, Yun-Chan;Park, Hee-Dong;Yoon, Soon-Gil
    • 한국정보디스플레이학회:학술대회논문집
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    • 2002.08a
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    • pp.803-806
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    • 2002
  • Flame spray pyrolysis was applied to improve the photoluminescence characteristics of blue-emitting $Sr_5(PO_4)_3Cl:Eu^{2+}$ phosphor particles with high brightness for the application to LED phosphor. $Sr_5(PO_4)_3Cl:Eu^{2+}$ prepared from conventional spray pyrolysis had poor PL intensity than that of commercial products under long-wavelength ultraviolet(UV). $Sr_5(PO_4)_3Cl:Eu^{2+}$ phosphor particles prepared by flame spray pyrolysis had PL intensity as same as that of commercial products under long-wavelength UV. Hollow morphology and porous structure of the particles prepared by the flame spray pyrolysis disappeared after posttreatment. Even though the $Sr_5(PO_4)_3Cl:Eu^{2+}$ phosphor particles prepared by the flame spray pyrolysis had irregular shape, the particles had dense structure and clear surface property.

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Zn2SiO4:Mn Phsophor Particles Prepared by Flame Spray Pyrolysis (화염분무열분해 공정에 의해 합성되어진 Zn2SiO4:Mn 형광체)

  • Kang Y. C.;Sohn J. R.;Jung K. Y.
    • Korean Journal of Materials Research
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    • v.14 no.8
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    • pp.600-606
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    • 2004
  • $Zn_{2}SiO_{4}:Mn$ phosphor particles were prepared by a flame spray pyrolysis method. It has been generally known that the high-temperature flame enables fast drying and decomposition of droplets. In the present investigation, the morphology and luminescent property of $Zn_{2}SiO_{4}:Mn$ phosphor were controlled in a severe flame preparation condition. The particle formation in the flame spray pyrolysis process was achieved by the droplet-to-particle conversion without any evaporation of precursors, which made it possible to obtain spherical $Zn_{2}SiO_{4}:Mn$ particles of a pure phase from a droplet. Using colloidal solutions wherein dispersed nano-sized silica particles were adopted as a silicon precursor. $Zn_{2}SiO_{4}:Mn$ particles with spherical shape and filled morphology were prepared and the spherical morphology was maintained even after the high-temperature heat treatment, which is necessary to increase the photoluminescence intensity. The $Zn_{2}SiO_{4}:Mn$ particles with spherical shape, which were prepared by the flame spray pyrolysis and posttreated at $1150^{\circ}C$, showed good luminescent characteristics under vacuum ultraviolet (VUV) excitation.

Preparation of α-Al2O3 Nanoparticles by flame Spray Pyrolysis (ESP) of Microemulsion (마이크로에멀전의 화염분무열분해(ESP)에 의한 α-알루미나 나노입자의 제조)

  • 이상진;전병세
    • Journal of the Korean Ceramic Society
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    • v.41 no.3
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    • pp.242-246
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    • 2004
  • Nano-sized a-alumina with a narrow distribution was prepared by using Flame Spray Pyrolysis (FSP). The microemulsion of water in oil (W/O) was prepared to make ultrafine droplets for FSP process. Kerosene (fuel) as a continuos phase and Al(NO$_3$)$_3$$.$9$H_2O$ (oxidizer) aqueous solution as a dispersed phase were prepared for microemulsification. The microemulsion with dispersion stability was obtained by adjusting the composition of 80 vol% kerosene, 10 vol% aqueous solution, and 10 vol% emulsifying agent. Microemulsion was sprayed onto the flame by using two-fluid nozzle spray gun under the condition of 0.03 ㎫ air pressure. The synthesized products were $\alpha$-alumina phase with the size of 20 to 30 nm.

Synthesis of $LiCoO_{2}$ Nanoparticles From Leach Liquor of Lithium Ion Battery Wastes by Flame Spray Pyrolysis

  • Lee Churl Kyoung;Chang Hankwon;Jang Hee Dong;Sohn Jeong-Soo
    • Resources Recycling
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    • v.14 no.6 s.68
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    • pp.37-43
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    • 2005
  • [ $LiCoO_{2}$ ] nanoparticles were synthesized from leach liquor of lithium ion battery waste using flame spray pyrolysis. Electrode Materials containing lithium and cobalt could be concentrated with thermal and mechanical treatment. After dissolution of used cathode materials of the lithium battery with nitric acid, the molar ratio of Li/Co in the leach liquor was adjusted at 1.0 by adding a fresh $LiNO_{3}$ solution. The nanoparticles synthesized by the flame spray pyrolysis showed clear crystallinity and were nearly spherical, and their average primary particle diameters ranged from 11 to 35 nm. The average particle diameter increased with an increase in the molar concentration of the precursor. Raising the maximum flame temperature by controlling the gas flow rates also led to an increase in the average diameter of the particles. The $LiCoO_{2}$ powder was proved to have good characteristics as cathode active materials in charge/discharge capacity and cyclic performance.

Green-Emitting Silicate Phosphor Under Long Wavelength Ultraviolet Prepared by High Temperature Flame Spray Pyrolysis (고온 화염분무열분해법에 의해 합성된 장파장 자외선 하에서의 녹색 발광 실리케이트 형광체)

  • Cho, Jung-Sang;Koo, Hye-Young;Lee, Sang-Ho;Kang, Yun-Chan
    • Korean Journal of Materials Research
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    • v.18 no.2
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    • pp.77-83
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    • 2008
  • Green-emitting $Ba_{1.468}Sr_{0.5}SiO_4\;:\;Eu_{0.012},\;Y_{0.02}$ phosphor powders under long-wavelength ultraviolet light were prepared via high-temperature flame spray pyrolysis from spray solutions with and without $NH_4Cl$ flux. The effects of the temperature of the diffusion flame and the $NH_4Cl$ flux on the morphologies, crystal structures and photoluminescence intensities of the $Ba_{1.468}Sr_{0.5}SiO_4\;:\;Eu_{0.012},\;Y_{0.02}$ phosphor powders were investigated. The phosphor powders obtained from the spray solution with the $NH_4Cl$ flux had higher photoluminescence intensities compared to phosphor powders obtained from the spray solution without the flux. The photoluminescence intensity of the phosphor powders obtained from the spray solution without the flux decreased as the flow rate of the fuel gas increased. On the other hand, the photoluminescence intensity of the phosphor powders obtained from the spray solution with the flux increased as the flow rate of the fuel gas increased. The difference of in the phase purity and morphology of the powders affected the photoluminescence intensities of the phosphor powders.

Xylene Sensor Using Cr-doped Cr-Co3O4 Nanoparticles Prepared by Flame Spray Pyrolysis (화염 분무 열분해법으로 합성된 Cr-Co3O4 나노입자 자일렌 가스센서)

  • Jeong, Seong-Yong;Jo, Young-Moo;Kang, Yun Chan;Lee, Jong-Heun
    • Journal of Sensor Science and Technology
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    • v.29 no.2
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    • pp.112-117
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    • 2020
  • Xylene is a hazardous volatile organic compound that should be precisely measured to monitor indoor air quality. However, the selective and sensitive detection of ppm-level xylene using oxide-semiconductor gas sensors remains a challenge. In this study, pure and Cr-doped Co3O4 nanoparticles (NPs) were prepared using flame spray pyrolysis, and their gas-sensing characteristics to 5-ppm xylene at 250 ℃ were investigated. The 4 at% Cr-doped Co3O4 NPs exhibited a high gas response to 5-ppm xylene (resistance ratio to gas and air = 39.1) and negligible cross-responses to other representative and ubiquitous indoor pollutants such as ethanol, benzene, formaldehyde, carbon monoxide, and ammonia. In this paper, the enhancement of the gas response and selectivity of Co3O4 NPs to xylene by Cr doping was discussed in relation to the catalytic promotion of the gas-sensing reaction. This sensor can be used to monitor indoor xylene.

Gas Sensing Property of SnO2 Nanoparticles Synthesized by Flame Spray Pyrolysis (화염 분무 열분해법에 의해 합성된 SnO2 나노입자의 가스 감응 특성)

  • Kim, Hong-Chan;Shin, Dong-Wook;Hong, Seong-Hyeon
    • Journal of the Korean Institute of Electrical and Electronic Material Engineers
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    • v.25 no.8
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    • pp.626-631
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    • 2012
  • $SnO_2$ nanoparticles were synthesized by flame spray pyrolysis, which were directly deposited on Pt interdigitated substrates. Gas sensing performance was evaluated for various gases such as $H_2$, CO, $H_2S$, and $NH_3$, and it was compared with that of commercial $SnO_2$ nanopowder. The synthesis of $SnO_2$ nanoparticles was also conducted in various solvents. As a result, the primary particle size was changed with the solvent of precursor solution, and their $H_2$ sensing properties were significantly affected.

Preparation of TiO2:Fe,V nanoparticles by flame spray pyrolysis and photocatalytic degradation of VOCs (화염분무열분해법을 이용한 TiO2:Fe,V 나노분말의 제조 및 VOCs 분해 특성)

  • Chang, Han Kwon;Jang, Hee Dong;Kim, Tae-Oh;Kim, Sun Kyung;Choi, Jin Hoon
    • Particle and aerosol research
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    • v.5 no.1
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    • pp.1-7
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    • 2009
  • Fe- and V-doped titanium dioxide nanoparticles consisting of spherical primary nanoparticles were synthesized from a mixed liquid precursor by using the flame spray pyrolysis. The effects of dopant concentration on the powder properties such as morphology, crystal structure, and light adsorption were analyzed by TEM, XRD, and UV-Vis spectrophotometer, respectively. As the V/Ti molar ratio increased, pure anatase particles were synthesized. On the contrary, rutile phase particles were synthesized as the Fe/Ti ratio increased. Photocatalytic property of as-prepared $TiO_2:Fe,V$ nanoparticles was investigated by measuring the removal efficiency for volatile organic compounds (VOCs) under the irradiation of visible light. After 2 hrs under visible light, the removal efficiencies of benzene, p-xylene, ethylbenzene, and toluene were reached to 21.9%, 21.4%, 19.8% and 17.6% respectively.

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Synthesis of Li-rich Cathode Material with Spherical Shape and High Crystallinity by Using Flame Spray Pyrolysis (화염분무열분해법을 이용한 구형의 고결정성 리튬 과잉 양극재 제조)

  • Sung Nam Lim
    • New & Renewable Energy
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    • v.20 no.3
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    • pp.20-27
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    • 2024
  • A Li-rich cathode material, Li1.167Mn0.548Ni0.18Co0.105O2, with a spherical shape and high crystallinity, is prepared using flame spray pyrolysis. The post-heat treatment condition influences the properties of the prepared material, such as its structure, morphology, and chemical composition, and optimum performance is achieved at 900℃. Various excess Li contents (0-12 wt.%) are introduced in the precursor solution to compensate for volatilized Li during synthesis, bringing it close to the target composition. Compensation for volatilized Li enhances the electrochemical performance, i.e., the Li-compensated sample shows a good discharge capacity of 247 mAh g-1 at a current density of 20 mA g-1 in a potential window of 4.6-2.5 V. In addition, the prepared Li-rich cathode material supplemented with 9 wt.% of the Li source shows increased discharge capacity of 175 and 148 mAh g-1 at 200 and 400 mA g-1, respectively, compared with those of a bare sample (164 and 127 mAh g-1, respectively).

Pt Coating on Flame-Generated Carbon Particles (화염법을 이용한 Pt/C 촉매 제조)

  • Choi, In-Dae;Lee, Dong-Geun
    • Transactions of the Korean Society of Mechanical Engineers B
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    • v.33 no.2
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    • pp.116-123
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    • 2009
  • Carbon black, activated carbon and carbon nanotube have been used as supporting materials for precious metal catalysts used in fuel cell electrodes. One-step flame synthesis method is used to coat 2-5nm Pt dots on flame-generated carbon particles. By adjusting flame temperature, gas flow rates and resident time of particles in flame, we can obtain Pt/C nano catalyst-support composite particles. Additional injection of hydrogen gas facilitates pyrolysis of Pt precursor in flame. The size of as-incepted Pt dots increases along the flame due to longer resident time and sintering in high temperature flame. Surface coverage and dispersion of the Pt dots is varied at different sampling heights and confirmed by Transmission electron microscopy (TEM), Energy-dispersive spectra (EDS) and X-ray diffraction (XRD). Crystalinity and surface bonding groups of carbon are investigated through X-ray photoelectron spectroscopy (XPS) and Raman spectroscopy.