• Title/Summary/Keyword: Finite fatigue life

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Long-term Performance of Fiber Grid Reinforced Asphalt Pavements Overlaid on Old Concrete Pavements (노후 콘크리트포장 위에 덧씌운 섬유그리드 보강 아스팔트포장의 장기공용성)

  • Lee, Ju Myeong;Baek, Seung Beom;Lee, Kang Hoon;Kim, Jo Soon;Jeong, Jin Hoon
    • International Journal of Highway Engineering
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    • v.19 no.3
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    • pp.31-43
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    • 2017
  • PURPOSES : The objective of this study is to verify the effect of fiber grid reinforcement on the long-term performance of asphalt pavement overlaid on old concrete pavement by performing field investigation, laboratory test, and finite element analysis. METHODS : The reflection cracking, roughness, and rutting of fiber grid reinforced overlay sections and ordinary overlay sections were compared. Cores were obtained from both the fiber grid reinforced and ordinary sections to measure bonding shear strength between the asphalt intermediate and asphalt overlay layers. Fracture energy, displacement after yield, shear stiffnesses of the cores were also obtained by analyzing the test results. Finite element analysis was performed using the test results to validate the effect of the fiber grid reinforcement on long-term performance of asphalt pavement overlaid on the old concrete pavement. The fatigue cracking and reflection-cracking were predicted for three cases: 1) fiber grid was not used; 2) glass fiber grid was used; 3) carbon fiber grid was used. RESULTS : The reflection-cracking ratio of fiber grid reinforced sections was much smaller than that of ordinary sections. The fiber grid reinforcement also showed reduction effect on rutting while that on roughness was not clear. The reflection-cracking was not affected by traffic volume but by slab deformation and joint movement caused by temperature variation. The bonding shear strength of the fiber grid reinforced sections was larger than that of the ordinary sections. The fracture energy, displacement after yield, and shear stiffnesses of the cores of the fiber grid reinforced sections were also larger than those of the ordinary sections. Finite element analysis results showed that fatigue cracking of glass or carbon fiber grid reinforced pavement was much smaller than that of ordinary pavement. Carbon fiber grid reinforcement showed larger effect in elongating the fatigue life of the ordinary overlay pavement compared to glass fiber grid reinforcement. The binder type of the overlay layer also affected the fatigue life. The fiber grid reinforcement resisted reflection-cracking and the carbon fiber grid showed the greater effect. CONCLUSIONS :The results of field investigation, laboratory test, and finite element analysis showed that the fiber grid reinforcement had a better effect on improving long-term performance of asphalt pavement overlaid on the old concrete pavement.

Modeling for the Fatigue Analysis of Al Alloy Casting Containing Internal Shrinkage Defect (내부 결함을 포함하는 알루미늄 합금 주조품의 피로해석을 위한 모델링)

  • Lee, Sung-Won;Kim, Hak-Ku;Hwang, Ho-Young;Kwak, Si-Young
    • Journal of Korea Foundry Society
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    • v.30 no.5
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    • pp.196-200
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    • 2010
  • The structural stress and fatigue behavior of tensile specimen containing internal shrinkage defect were modeled. Real shrinkage defect in casting was scanned by industrial CT (computed tomography), and subsequently its shape was simplified by ellipsoidal primitives for the structural analysis (S.S.M., shape simplification method). The analysis results were compared with the results by real shrinkage shape without any simplification process. It was possible to consider real shrinkage of casting in stress analysis and the method to predict fatigue life of casting with defect was proposed.

A Study of Structural Stress Technique for Fracture Prediction of an Auto-Mobile Clutch Snap-Ring (클러치 스냅링부 파괴 예측을 위한 구조응력기법 연구)

  • Kim, Ju Hee;Myeong, Man Sik;Oh, Chang Sik;Kim, Yun Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.40 no.2
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    • pp.175-183
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    • 2016
  • The endurance reliability assessment of a highly complex mechanism is generally predicted by the fatigue life based on simple stress analysis. This study discusses various fatigue life assessment techniques for an automobile clutch snap ring. Finite element analyses were conducted to determine the structural stress on the snap ring. Structural stress that is insensitive in regards to the mesh size and type definition is presented in this study. The structural stress definition is consistent with elementary structural mechanics theory and provides an effective measure of a stress state that pertains to fatigue behavior of welded joints in the form of both membrane and bending components. Numerical procedures for both solid models and shell or plate element models are presented to demonstrate the mesh-size insensitivity when extracting the structural stress parameters. Conventional finite element models can be used with the structural stress calculations as a post-processing procedure. The two major implications from this research were: (a) structural stresses pertaining to fatigue behavior can be consistently calculated in a mesh-insensitive manner regardless of the types of finite element models; and (b) by comparing with the clutch snap-ring fatigue test data, we should predict the fatigue fractures of an automobile clutch snap ring using this method.

Study on Fatigue Life of Continuously Reinforced Concrete Pavement with Design Parameter (설계변수별 연속철근 콘크리트 포장의 피로수명 연구)

  • Park, Jong-Sup;Kang, Young-Jong
    • Journal of the Korean Society of Hazard Mitigation
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    • v.7 no.5
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    • pp.1-10
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    • 2007
  • A laboratory investigation is conducted to characterize and quantify fatigue lives of continuously reinforced concrete pavements (CRCP) with initial design parameters. Eight specimens scaled were made based on results of finite-element analyses and stress-strain curve comparisons. Static tests were firstly performed to obtain magnitudes of static failure loads and to predict crack patterns before fatigue tests. The fatigue lives measured in the study were compared based on each initial design parameter. The comparison indicates that the fatigue lives of CRCP specimens with initial cracks increases with increasing the initial crack spacing, and CRCP specimens with reinforcements at top of the concrete slab have more fatigue lives than those with reinforcements at midheight of the concrete slab. In addition, the fatigue lives were significantly affected by soil conditions under the CRCP specimens. The results obtained in the study can be used for maintenance and retrofit of the continuously reinforced concrete pavements.

Fatigue Strength Evaluation of Self-Piercing Riveted Al-5052 Joints (셀프 피어싱 리베팅한 Al-5052 접합부의 피로강도 평가)

  • Kang, Se Hyung;Hwang, Jae Hyun;Kim, Ho Kyung
    • Journal of the Korean Society of Safety
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    • v.30 no.3
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    • pp.1-6
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    • 2015
  • Self-piercing riveting (SPR) is receiving more recognition as a possible and effective solution for joining automotive body panels and structures, particularly for aluminum parts and dissimilar parts. In this study, static strength and fatigue tests were conducted using coach-peel and cross-tension specimens with Al-5052 plates for evaluation of fatigue strength of the SPR joints. For the static experiment results, the fracture modes are classified into pull-out fracture due to influence of plastic deformation of joining area. During the fatigue tests for the coach-peel and cross-tension specimens with Al-5052, interface failure mode occurred on the top substrate close to the rivet head in the most cycle region. There were relationship between applied load amplitude $P_{amp}$ and life time of cycle N, $P_{amp}=715.5{\times}N^{-0.166}$ and $P_{amp}=1967.3{\times}N^{-0.162}$ were for the coach-peel and cross- tension specimens, respectively. The finite element analysis results for specimens were adopted for the parameters of fatigue lifetime prediction. The relation between SWT fatigue parameter and number of cycles was found to be $SWT=192.8N_f^{-0.44}$.

Fatigue Strength Evaluation on the IB-Type Spot-welded Lap Joint of 304 Stainless Steel Part 1 : Maximum Principal Stress (304 스테인리스 박강판 IB형 점용접이음재의 피로강도 평가 Part 1 : 최대 주응력에 의한 평가)

  • 손일선;오세빈;배동호
    • Journal of Welding and Joining
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    • v.17 no.6
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    • pp.25-31
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    • 1999
  • Stainless steel sheets are commonly used for vehicles such as the bus and the train. These are mainly fabricated by spot-welding. By the way, its fatigue strength is lower than base metal due to high stress concentration at the nugget. edge of the spot-welding. By the way, its fatigue strength is lower than base metal due to high stress concentration at the nugget edge of the spot-welding point. Especially, it is influenced by welding conditions as well as geometrical factors of spot welded joint. Therefore, it is not too much to say that structural rigidity and strength of spot-welded structures is decided by fatigue strength of spot welded lap joint. Thus, it is necessary to establish a reasonable and systematic long life design criterion for the spot-welded structure. In this study, numerical stress analysis was performed by using 3-dimensional finite element model on IB-type spot-welded lap joint of 304 stainless steel sheet under tension-shear load. Fatigue tests were also conducted on them having various thickness, joint angle, lapped length, and width of the plate. From the results, it was found that fatigue strength of IB-type spot-welded lap joints was influenced by its geometrical factors, however, could be systematically rearranged by maximum principal stress ({TEX}$σ_{1max}${/TEX}) at the nugget edge of the spot-welding point.

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Prediction of Fatigue Life for a 270,000 kl LNG Storage Tank According to Shape of Corner-protection Knuckle (너클 형상에 따른 LNG 저장탱크 코너프로텍션 피로수명 예측)

  • Lee, Seung Rim;Lee, Kyong Min;Kim, Han Sang
    • Journal of the Korean Institute of Gas
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    • v.18 no.2
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    • pp.69-72
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    • 2014
  • If LNG is leaked from 9% Ni steel inner tank by damage, LNG is retained by outer concrete tank. Then large tensile stress can be caused at cylindrical bottom of outer tank by temperature difference between outer and inner surface of outer tank. Therefore, in order to reduce the tensile stress is caused by temperature difference, corner-protection is installed with insulation and 9% Ni steel as a second barrier. In this paper, using finite element method, structural analysis was performed for rectangular and circular shape of knuckle and based on the results, fatigue life of welds of corner protection was predicted. As a consequence of structural analysis, safety factor of circular knuckle shows 33% bigger than rectangular one shows, and circular knuckle has 25% bigger fatigue life time than rectangle has. These results can be applied to life time assessment and design optimization in the future.

Structural Evaluations of the Bellows for a Gas-generator Lox Shut-off Valve (가스발생기 산화제 개폐밸브 주름관 구조 평가)

  • Yoo, Jae-Han;Lee, Joong-Youp;Lee, Soo-Yong;Lim, Hyeong-Tae
    • Aerospace Engineering and Technology
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    • v.11 no.1
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    • pp.91-97
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    • 2012
  • The structural analyses and experimental results for the bellows of a gas-generator liquid oxygen shut-off valve were presented. The bellows experiences axial compression and external high pressure loadings at cryogenic temperatures. The analyses were performed using EJMA (Expansion Joint Manufacturing Association) standard and the commercial FE (finite element) analysis program, Abaqus v6.9, at room and cryogenic temperatures. The spring modulus, the induced stress and the expected fatigue life of the bellows were compared respectively. The effects by the contact and the material plasticity on the FE analysis results were also analyzed. Also, FE analyses related to a burst test were presented.