• Title/Summary/Keyword: Finite element method (FE.M)

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Manufacture of 7000 Al Alloy with Superior Extrudability and Its Extrusion Limit Diagram (압출성 향상을 위한 고강도 7000계 알루미늄 합금의 제조 및 압출한계선도)

  • Ham, H.W.;Kim, B.M.;Cho, H.;Cho, H.H.
    • Transactions of Materials Processing
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    • v.8 no.5
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    • pp.482-490
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    • 1999
  • 7000 series Al alloy with good mechanical properties has been focused with tendency to reduce the components weight of aircraft and automobile. However, it is difficult to manufacture a sound extruded product because of segregation, grain growth, casting defect, surface defect, decreasing extrudability and so on. The objective of this study is to manufacture a new 7000 al alloy more than the extrudability of A7N01 and A7003 through controlling the weight (%) Mg, Zn, Si. Hot extrusion experiments on the axisymmetric rod are performed in 500℃ and also performed analysis of the same process using unmerical analysis method, a coupled rigid-thermoviscoplastic finite element method. Extrusion limit diagram was obtained for the developed alloy by FE-simulation in order to define the relationship of extrusion speed and initial billet temperature.

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Shock Resistance Characteristic of Auto Focus Actuator using Finite Element Method and Drop Impact Test (유한요소해석과 낙하충격 실험을 통한 자동초점 액추에이터의 내충격 특성 향상)

  • Shin, Min-Ho;Kim, Hyo-Jun;Park, Gyusub;Kim, Young-Joo
    • Transactions of the Society of Information Storage Systems
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    • v.9 no.2
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    • pp.56-61
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    • 2013
  • The recent increased use of mobile phone has resulted in a technical focusing on reliability issues related to drop performance. Since mobile phone may be dropped several times during their use, it is required to survive common drop accidents. The plastic injection parts such as base stopper and carrier in the encoder type actuator can be broken easily in the actual reliability test of 1.5m free drop. So, we analyzed the shock resistance characteristics of auto focus actuator with variables in the material properties using finite element method. By applying the new resin materials, we can decrease the breakage of plastic injection parts and improve the reliability of mobile phone.

Effect of Metallic Particles on E-field Enhancement in Extra High Voltage Gas-insulated Transmission Lines

  • Rao, M. Mohana;Satyanarayana, S.;Kumar, S. Vinay;Jain, H.S.
    • Journal of Electrical Engineering and Technology
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    • v.5 no.4
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    • pp.631-636
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    • 2010
  • Gas-insulated transmission lines (GITL) are valued as technological solutions in hydro-power stations due to their enormous power handling capabilities. The performance of GITL is a function of the size of metallic particles inside the gas-insulated chamber. Electrostatic field (E-field) enhancement is a common phenomenon in gas-insulated lines due to these metallic particles. In this study, the E-field enhancement factor is calculated by considering metallic particles at various locations in the gas-insulated line/bus section, such as high-tension (HT) conductor, high-voltage shields, support insulator, and inner surface of grounded enclosure. For this purpose, a two-dimensional model based on finite element (FE) method is developed. The length of the metallic particle is in the range of 1 to 10 mm while the diameter is between 1 to 3 mm. E-field enhancement is also computed for various particle configurations of the gas-insulated system, with focus on dielectric coating made of epoxy on HT conductor and inner surface of grounded enclosure.

Safety Evaluation of 40m Combined Modular Bridge Super-Structures Based on Transportation Lifting Methods (40m 조합모듈교량 상부구조 이송에 따른 안전성 검토)

  • Park, Sung-Min;Jung, Woo-Young
    • Journal of the Korean Society for Advanced Composite Structures
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    • v.6 no.2
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    • pp.77-84
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    • 2015
  • The purpose of this study was the analytical safety evaluation on the super-structure of precast modular bridge using standardized modular members and robotic construction during the transportation routing and lifting conditions. In order to evaluate the safety performance of the bridge system, 3-D full scale Finite Element (FE) of 40 m standardized modular block was developed in ABAQUS, followed by the analytical study to classify the structural system according to steel girder structures: 1) modular bridge block lifting method including the steel girder system; 2) modular bridge block lifting method without the steel girder system. The results from the analytical study revealed that the maximum stress of each modular member was within the maximum allowable stresses during lifting condition. However, the stress concentration at the connected area was more critical in comparison to the behavior of 40 m combined modular blocks during lifting time

Reliability analysis of reinforced concrete haunched beams shear capacity based on stochastic nonlinear FE analysis

  • Albegmprli, Hasan M.;Cevik, Abdulkadir;Gulsan, M. Eren;Kurtoglu, Ahmet Emin
    • Computers and Concrete
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    • v.15 no.2
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    • pp.259-277
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    • 2015
  • The lack of experimental studies on the mechanical behavior of reinforced concrete (RC) haunched beams leads to difficulties in statistical and reliability analyses. This study performs stochastic and reliability analyses of the ultimate shear capacity of RC haunched beams based on nonlinear finite element analysis. The main aim of this study is to investigate the influence of uncertainty in material properties and geometry parameters on the mechanical performance and shear capacity of RC haunched beams. Firstly, 65 experimentally tested RC haunched beams and prismatic beams are analyzed via deterministic nonlinear finite element method by a special program (ATENA) to verify the efficiency of utilized numerical models, the shear capacity and the crack pattern. The accuracy of nonlinear finite element analyses is verified by comparing the results of nonlinear finite element and experiments and both results are found to be in a good agreement. Afterwards, stochastic analyses are performed for each beam where the RC material properties and geometry parameters are assigned to take probabilistic values using an advanced simulating procedure. As a result of stochastic analysis, statistical parameters are determined. The statistical parameters are obtained for resistance bias factor and the coefficient of variation which were found to be equal to 1.053 and 0.137 respectively. Finally, reliability analyses are accomplished using the limit state functions of ACI-318 and ASCE-7 depending on the calculated statistical parameters. The results show that the RC haunched beams have higher sensitivity and riskiness than the RC prismatic beams.

Finite Element Damage Analysis for Cast Stainless Steel (CF8M) Material Considering Variance in Experimental Data (Cast Stainless Steel (CF8M) 재료의 시험결과 분산을 고려한 유한요소 손상해석)

  • Jeon, Jun-Young;Kim, Nak-Hyun;Kim, Yun-Jae
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.36 no.7
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    • pp.769-776
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    • 2012
  • The damage analysis method in this paper needs a material property and failure criteria. The material properties and the failure criteria could be easily obtained from the results of notched bar tensile tests carried out on other materials studied previously. However, for the cast stainless steel (CF8M) material in this paper, because of the variance in the results from notched bar tensile tests under the same conditions, the material property and the failure criteria could be obtained differently, depending on the analyzer. Therefore, a proper procedure that can confirm the material property and failure criteria are needed. In this work, the averaged material property was obtained from the notched bar with a 16-mm notch radius, and three failure criteria for CF8M material by finite element analysis were obtained. Applying the material property and the failure criteria, FE damage analysis for the J-R fracture toughness test was conducted. For validation, the simulated results were compared with the experimental results.

Use of homogenization theory to build a beam element with thermo-mechanical microscale properties

  • Schrefler, B.A.;Lefik, M.
    • Structural Engineering and Mechanics
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    • v.4 no.6
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    • pp.613-630
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    • 1996
  • The homogenization method is used to develop a beam element in space for thermo-mechanical analysis of unidirectional composites. Local stress and temperature field in the microscale are described using the function of homogenization. The global (macroscopic) behaviour of the structure is supposed to be that of a beam. Beam-type kinematical hypotheses (including independent shear rotations) are hence applied and superposed on the microdescription. A macroscopic stiffness matrix for such a beam element is then developed which contains the microscale properties of the single cell of periodicity. The presented model enables us to analyse without too much computational effort complicated composite structures such as e.g. toroidal coils of a fusion reactor. We need only a FE mesh sufficiently fine for a correct description of the local geometry of a single cell and a few of the newly developed elements for the description of the global behaviour. An unsmearing procedure gives the stress and temperature field in the different materials of a single cell.

Neural network based numerical model updating and verification for a short span concrete culvert bridge by incorporating Monte Carlo simulations

  • Lin, S.T.K.;Lu, Y.;Alamdari, M.M.;Khoa, N.L.D.
    • Structural Engineering and Mechanics
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    • v.81 no.3
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    • pp.293-303
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    • 2022
  • As infrastructure ages and traffic load increases, serious public concerns have arisen for the well-being of bridges. The current health monitoring practice focuses on large-scale bridges rather than short span bridges. However, it is critical that more attention should be given to these behind-the-scene bridges. The relevant information about the construction methods and as-built properties are most likely missing. Additionally, since the condition of a bridge has unavoidably changed during service, due to weathering and deterioration, the material properties and boundary conditions would also have changed since its construction. Therefore, it is not appropriate to continue using the design values of the bridge parameters when undertaking any analysis to evaluate bridge performance. It is imperative to update the model, using finite element (FE) analysis to reflect the current structural condition. In this study, a FE model is established to simulate a concrete culvert bridge in New South Wales, Australia. That model, however, contains a number of parameter uncertainties that would compromise the accuracy of analytical results. The model is therefore updated with a neural network (NN) optimisation algorithm incorporating Monte Carlo (MC) simulation to minimise the uncertainties in parameters. The modal frequency and strain responses produced by the updated FE model are compared with the frequency and strain values on-site measured by sensors. The outcome indicates that the NN model updating incorporating MC simulation is a feasible and robust optimisation method for updating numerical models so as to minimise the difference between numerical models and their real-world counterparts.

Prediction of Steady-state Strip Profile during Hot Rolling - PartⅠ: FEM Analysis (열연 공정 정상상태 판 프로파일 예측 - PartⅠ: 유한요소 해석)

  • Lee, J.S.;Hwang, S.M.
    • Transactions of Materials Processing
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    • v.25 no.1
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    • pp.56-60
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    • 2016
  • Precise prediction and control of the strip profile is crucial for automatic process set-up and operation of a hot strip mill. In the current study, we present the effect of post-deformation on the steady-state strip profile. The process was simulated by a 3-D elastic-plastic finite element (FE) analysis. Comparisons are made between the strip profile measured at the roll exit and the steady-state strip profile. The results raised an issue with regard to the importance of taking into account the effect of post-deformation.

Prediction of Steady-state Strip Profile during Hot Rolling - PartⅡ: Development of a Mathematical Model (열연 공정 정상상태 판 프로파일 예측 - PartⅡ: 수식 모델 개발)

  • Lee, J. S.;Hwang, S. M.
    • Transactions of Materials Processing
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    • v.25 no.1
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    • pp.61-66
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    • 2016
  • In the current study, we present a new model for the prediction of the strip profile and the residual stresses. This new approach is an analytical model that predicts the residual stresses from the effect of post-deformation. Since the residual stress cannot exceed the yield strength of the material, post-yielding may possibly occur in the post-deformation zone prior to the strip reaching the steady-state zone. The prediction accuracy of the proposed model is examined through comparison with the predictions from 3-D finite element (FE) simulations.