• Title/Summary/Keyword: Finite Element Analysis(FEA)

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Suppression of Machine Tool Spindle Vibration by using TiC-SKH51 Metal Matrix Composite (TiC-SKH51 금속 복합재를 이용한 공작기계 주축 진동 억제에 관한 연구)

  • Bae, Wonjun;Kim, Sungtae;Kim, Yangjin;Lee, Sang-Kwan
    • Composites Research
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    • v.33 no.5
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    • pp.262-267
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    • 2020
  • With increasing demands for high-speed machining and lightweight design of machine tools, increasing likeliness of generation of machine tool spindle vibrations has become an important issue. Spindle vibration has a significant impact on the surface finish of the workpiece in ultra-precision machining. It is necessary to resolve the machine tool spindle vibration in various machining processes to improve machining accuracy. In this paper, a TiC-SKH51 metal-matrix composite was used to suppress the vibration of the machine tool spindle. To confirm the dynamic characteristic of the TiC-SKH51 composite, impact hammer tests were conducted. After verifying the reliability of a finite element analysis (FEA) by comparing the results of the impact hammer test with the modal analysis using FEA, the analysis of the machine tool spindle model was performed. The FEA results show that the TiC-SKH51 composite applied machine tool spindle can be utilized to suppress the vibration generation.

Analysis of Material Removal Rate Profile and Stress Distribution According to Retainer Pressure (CMP에서 리테이너링의 압력에 따른 연마율 프로파일과 응력 분포 해석)

  • Lee, Hyun-Seop;Lee, Sang-Jik;Jeong, Suk-Hoon;An, Joon-Ho;Jeong, Hea-Do
    • Proceedings of the Korean Institute of Electrical and Electronic Material Engineers Conference
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    • 2009.06a
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    • pp.482-483
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    • 2009
  • In chemical mechanical planarization (CMP) process, the uniformity of stress acting on wafer surface is a key factor for uniform material removal of thin film especially in the oxide CMP. In this paper, we analyze the stress on the contact region between wafer and pad with finite-element analysis (FEA). The setting pressure acting on wafer back side was $500g/cm^2$ and the retainer pressure was changed from 300 to $700g/cm^2$. The polishing test is also done with the same conditions. The material removal rate profiles well-matched with stress distribution.

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Stator Core with Slits in Transverse Flux Rotary Machine to Reduce Eddy Current Loss

  • Lee, Ji-Young;Koo, Dae-Hyun;Kang, Do-Hyun;Hong, Jung-Pyo
    • Journal of Magnetics
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    • v.17 no.1
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    • pp.51-55
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    • 2012
  • This paper presents an eddy current loss analysis for a transverse flux rotary machine (TFRM) with laminated stator cores, which consist of inner and outer cores whose laminated directions are perpendicular to each other. Although the TFRM is laminated to reduce eddy current losses, it still exhibits rapidly increasing core losses as the frequency increases. To solve this problem, slits are introduced to the stator outer core. 3-dimensional finite element analysis (3D FEA) based on the T-${\Omega}$ formulation is used to solve the eddy-current problem for a various numbers of slits in the nonlinear lamination core. The effects of the slits are confirmed using experiment data and 3D FEA results.

Iron Loss Analysis of a Permanent Magnet Rotating Machine Taking Account of the Vector Hysteretic Properties of Electrical Steel Sheet

  • Yoon, Heesung;Jang, Seok-Myeong;Koh, Chang Seop
    • Journal of international Conference on Electrical Machines and Systems
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    • v.2 no.2
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    • pp.165-170
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    • 2013
  • This paper presents the iron loss prediction of rotating electric machines taking account of the vector hysteretic properties of electrical steel sheet. The E&S vector hysteresis model is adopted to describe the vector hysteretic properties of a non-oriented electrical steel sheet, and incorporated into finite element analysis (FEA) for magnetic field analysis and iron loss prediction. A permanent magnet synchronous generator is taken as a numerical model, and the analyzed magnetic field distribution and predicted iron loss by using the proposed method is compared with those from a conventional method which employs an empirical iron loss formula with FEA based on a non-linear B-H curve. Through the comparison the effectiveness of the presented method for the iron loss prediction of the rotating machine is verified.

Prediction of the noise radiated by the structural vibration of a powertrain (파워트레인 구조진동으로 인한 방사소음 예측에 관한 연구)

  • Oh, Ki-Seok;Lee, Sang-Kwon;Kim, Sung-Jong
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2007.05a
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    • pp.891-896
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    • 2007
  • Noise radiated from the powertrain is an important factor of the vehicle interior noise. In this paper, Finite Element(FE) model and Boundary Element(BE) models were created. The FE model was updated by doing a correlation between experimental modal analysis(EMA) values and finite element analysis(FEA) values. Main bearing forces were calculated using a running modal data. The forced vibration analysis was simulated using the software MSC/NASTRAN, and the radiated noise was predicted using the software LMS/VIRTUAL.LAB.

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FATIGUE LIFE ESTIMATION OF IMPLANT USING A FINITE ELEMENT METHOD (유한요소법을 이용한 치아 임플랜트 피로수명 예측)

  • Han In-Sook;Son Jung-Hun;Yang Young-Soo;Lee Seung-Young
    • The Journal of Korean Academy of Prosthodontics
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    • v.44 no.4
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    • pp.414-420
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    • 2006
  • Purpose : The purpose of this study is to use finite element analysis to predict the fatigue life of an implant system subjected to fatigue load by mastication (chewing force). The reliability and the stability of implant system can be defined in terms of the fatigue strength. Not only an implant is expensive but also it is almost impossible to correct after it is inserted. From a bio-engineering standpoint, the fatigue strength of the dental implant system must be evaluated by simulation (FEA). Material and Methods Finite element analysis and fatigue test are performed to estimate the fatigue strength of the implant system. Mesh of implant is generated with the actual shape and size. In this paper, the fatigue strength of implant system is estimated. U-fit (T. Strong, Korea, internal type). The stress field in implant is calculated by elastic-plastic finite element analysis. The equivalent fatigue stress, considering the contact and preload stretching of a screw by torque for tightening an abutment, is obtained by means of Sine's method. To evaluate the reliability of the calculated fatigue strength, fatigue test is performed. Results: A comparison of the calculated fatigue strength with experimental data showed the validity and accuracy of the proposed method. The initiation points of the fatigue failure in the implant system exist in the region of high equivalent fatigue stress values. Conclusion: The above proposed method for fatigue life estimation tan be applied to other configurations of the differently designed and improved implant. In order to prove reliability of prototype implant, fatigue test should be executed. The proposed method is economical for the prediction of fatigue life because fatigue testing, which is time consuming and precision-dependent, is not required.

The Comparison of the Current Unblance Factor According to the Cable Array Method using PSCAD/EMTDC and FEA (PSCAD/EMTDC와 FEA를 이용한 케이블 배열 방법에 따른 전류 불균형률의 비교)

  • Shin, Ho-Jeon;Kim, Ji-Ho;Kang, Gab-Suk;Kim, Jae-Chul;Lee, Hyang-Beom
    • The Transactions of the Korean Institute of Electrical Engineers P
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    • v.62 no.2
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    • pp.72-78
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    • 2013
  • In this study, samples from the site where there occurred unbalanced current when cable routing were analyzed, and the simulation program for electric power system analysis, PSCAD/EMTDC, was used to calculate the current unbalance on cable routing. Based on electromagnetic finite element analysis(FEA), electromagnetic parameters enabled the interlocking with COMSOL for the calculation of allowable current ampacity and magnetic filed distribution. This then led to modeling unbalanced current between common modes using the unbalanced current analysis program, thereby comparing and discussing the results from both. The analyzed model is a common mode 2 parallel circuit, which is a basic model for cable routing, and by arranging cables in various ways, the arrangement with the least current unbalance was suggested, which would, in the future, prevent earth faults and extend life for the whole cable.

Study on the Analysis Error by Transverse Edge Effect of Flat Type Linear Induction Motor

  • Lee, Sung Gu;Ryu, Pum-Mo
    • Journal of Advanced Information Technology and Convergence
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    • v.9 no.2
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    • pp.107-113
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    • 2019
  • In this study, we examined the feasibility of considering the transverse edge effect of flat type linear induction motor as 2D finite element analysis (FEA) by changing the resistivity of secondary conductor. For this purpose, the 3D FEA analysis results were compared with the 2D FEA analysis results with the change of the resistivity of the secondary conductors. As a result, simply changing the resistivity could not accurately account for the transverse edge effect of LIM because of leakage components that could not be considered by 2D FEA.

Three-dimensional finite element analysis of reinforced concrete slabs strengthened with epoxy-bonded steel plates

  • Metwally, Ibrahim M.
    • Advances in concrete construction
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    • v.2 no.2
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    • pp.91-108
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    • 2014
  • This paper presents a nonlinear finite element analysis (FEA) in order to investigate the flexural performance of one-way slabs strengthened by epoxy-bonded steel plates. Four point loading scheme is selectively chosen. A model is developed to implement the material constitutive relationships and non-linearity. Five Slabs were modeled in FEM software using ABAQUS. One slab was unstrengthened control slab and the others were strengthened with steel plates with varying the plate thickness and configuration. In order to verify the accuracy of the numerical model, a comparison was done between the experimental results available in the literature and the proposed equations by ACI 318-11 for the calculation of ultimate load capacities of strengthened slabs, the agreement has proven to be good and FEA attained accurate results compared with ACI code. A parametric study was also carried out to investigate the influence of thickness of steel plate, strength of epoxy layer and type of strengthening plate on the performance of plated slabs. Also, the practical and technical feasibility of splitting the steel plate in strengthening process has been taken into account. For practical use, the author recommended to use bonded steel plate as one unit rather than splitting it to parts, because this saves more effort and reduces the risk of execution errors as in the case of multiple bonded parts. Both techniques have nearly the same effect upon the performance of strengthened slabs.

Prediction of Fatigue Life Using Dynamic Simulation and Finite Element Anlaysis for Construction Equipment (중장비의 동적시뮬레이션과 유한요소법을 이용한 피로수명에측)

  • Kwon, Soon-Ki;Park, Hyung-Jin
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.20 no.5
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    • pp.1392-1400
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    • 1996
  • The need of companies shorten the design-to-manufacturing process for new products with improved quality in cost effective manner places increasing demends on engineers to simulate the performance characteristics of a design before it is built of a prototype is developed. For theses demands CAE(Computer-Aided Engineering) offers engineers not only giving confidence of their design but also eliminating potential errors due totesting prototypes in small numbers. This paper present the method to predict the fatigue life using dynamics simulation and FEA(Finite Element Analysis) for construciton equipment in the computer before building prototype. The dynamicsimulatio is to get the load-time history corresponding to the maneuvering and driving of the construction equipment. The FEA is to build a model of the structure and then analyse to define the local stress response to applied loadings using linear static analysis.