• Title/Summary/Keyword: Finite Element Analysis Force

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Design of the Bead Force and Die Shape in Sheet Metal Forming Processes Using a Rigid-plastic Finite Element Method and Response Surface Methodology (강소성 유한요소법과 반응표면분석법을 이용한 박판성헝 공정에서의 비드력 및 다이형상의 설계)

  • Kim, S.H.;Huh, H.
    • Transactions of Materials Processing
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    • v.9 no.3
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    • pp.284-292
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    • 2000
  • Optimization of the process parameters is carried out for process design in sheet metal forming processes. The scheme incorporates with a rigid-plastic finite element method for the deformation analysis and response surface methodology for the optimum searching of process parameters. The algorithm developed is applied to design of the draw bead force and the die radius in deep drawing processes of rectangular cups. The present algorithm shows the capability of designing process parameters which enable the prevention of the weak part of fracture during processes.

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Strength and stiffness of cold-formed steel portal frame joints using quasi-static finite element analysis

  • Mohammadjani, Chia;Yousefi, Amir M.;Cai, Shu Qing;Clifton, G. Charles;Lim, James B.P.
    • Steel and Composite Structures
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    • v.25 no.6
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    • pp.727-734
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    • 2017
  • This paper describes a quasi-static finite element analysis, which uses the explicit integration method, of the apex joint of a cold-formed steel portal frame. Such cold-formed steel joints are semi-rigid as a result of bolt-hole elongation. Furthermore, the channel-sections that are being connected have a reduced moment capacity as a result of a bimoment. In the finite element model described, the bolt-holes and bolt shanks are all physically modelled, with contact defined between them. The force-displacement curves obtained from the quasi-static analysis are shown to be similar to those of the experimental test results, both in terms of stiffness as well as failure load. It is demonstrated that quasi-static finite element analysis can be used to predict the behavior of cold-formed steel portal frame joints and overcome convergence issues experienced in static finite element analysis.

Analysis of Ultrasonic Linear Motor Using the Finite Element Method and Equivalent Circuit

  • Park, Jong-Seok;Joo, Hyun-Woo;Lee, Chang-Hwan;Jung, Hyun-Kyo
    • KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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    • v.3B no.4
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    • pp.159-164
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    • 2003
  • In this paper, a three-dimensional finite element method and construction of equivalent-circuit for a linear ultrasonic motor are presented. The validity of three-dimensional finite element routine in this paper is experimentally confirmed by analyzing impedance of a piezoelectric transducer. Using this confirmed finite element routine, impedance and vibration mode of a linear ultrasonic motor are calculated. Elliptical motion of contact point between vibrator and rail of the linear ultrasonic motor is shown for determination of contact points. By using the finite element method and analytic equations, characteristics of the linear ultrasonic motor, such as thrust force, speed, losses, powers and efficiency, are calculated. The results are confirmed by experiment. Finally, equivalent circuit parameters of the linear ultrasonic motor are obtained using the three-dimensional finite element method and analytic equations.

Finite element analysis of spring back caused by frictional force in area of flange in press bending process (프레스 벤딩 공정에서 플랜지부의 마찰력이 스프링백에 미치는 영향에 대한 해석적 고찰)

  • Yun, Jae-Woong;Oh, Seung-Ho;Choi, Kye-Kwang;Lee, Chun-Kyu
    • Design & Manufacturing
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    • v.15 no.2
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    • pp.63-69
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    • 2021
  • Springback is an essential task to be solved in order to make high-precision products in sheet metal forming. In this study, materials with four different elastic regions were used. For the forming analysis, the change of springback caused by the frictional force generated in the flange part during hat shape forming was considered by using the AutoForm analysis program. Factors affecting frictional force were blank holder force, friction coefficient, bead R and bead height. As a result of the forming analysis, the springback increases as the material with a larger elastic region increases. In addition, as the frictional force of the flange part increased, the tensile force in the forming direction increased and the springback decreased. In particular, the blank holder force and friction coefficient had a great effect on springback in mild materials (DC04, Al6016), and the bead effectively affects all materials. Through this study, it was considered that the springback decreased as the material with a smaller elastic region and the tensile force in the forming direction increased.

Numerical Simulation of Electro-Mechanical Impedance Response in Cable-Anchor Connection Interlace

  • Nguyen, Khac-Duy;Kim, Jeong-Tae
    • Journal of the Korean Society for Nondestructive Testing
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    • v.31 no.1
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    • pp.11-23
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    • 2011
  • In this study, a finite element(FE) analysis on electro-mechanical impedance response of cable-anchor connection interface under various anchor force is presented. In order to achieve the objective, the following approaches are implemented. Firstly, an interface washer coupled with piezoelectric(PZT) material is designed for monitoring cable-force loss. The interface washer is a small aluminum plate on which a PZT patch is surface-bonded. Cable-force loss could be monitored by installing the interface washer between the anchor plate and the anchorage of cable-anchor connection and examining the changes of impedance of the interface washer. Secondly, a FE model for cable-anchor connection is established to examine the effect of cable-force on impedance response of interface washer. Also, the effects of geometrical and material properties of the interface washer on impedance responses under various cable-forces are investigated. Finally, validation of the FE analysis is experimentally evaluated by a lab-scale cable-anchor connection.

Comparative Study of Bursting Force Equations for Post-Tensioned Anchorage Zones (포스트텐션 정착구역에서의 파열력 산정식 비교 분석)

  • Kim, Min Sook;Yoon, Chi Ho;Lee, Young Hak
    • Journal of Korean Association for Spatial Structures
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    • v.17 no.4
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    • pp.69-76
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    • 2017
  • For evaluating equations of bursting force in different codes, comparative study of the formulas was conducted. Because the equations does not consider variables such as shape of anchorages, angle of tendons, and eccentricity, a relation between the bursting forces and the variables has to be analyzed. In this paper, therefore, a comparative analysis of bursting forces computed by equations in the codes and finite element analysis was performed. As a result, it could be figured out that bursting force equations in the local zone were determined by coefficient k.

Design and fabrication of micro force sensor using MEMS fabrication technology (MEMS 제작기술을 이용한 미세 힘센서 설계 및 제작)

  • 김종호;조운기;박연규;강대임
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2002.05a
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    • pp.497-502
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    • 2002
  • This paper describes a design methodology of a tri-axial silicon-based farce sensor with square membrane by using micromachining technology (MEMS). The sensor has a maximum farce range of 5 N and a minimum force range of 0.1N in the three-axis directions. A simple beam theory was adopted to design the shape of the micro-force sensor. Also the optimal positions of piezoresistors were determined by the strain distribution obtained from the commercial finite element analysis program, ANSYS. The Wheatstone bridge circuits were designed to consider the sensitivity of the force sensor and its temperature compensation. Finally the process for microfabrication was designed using micromachining technology.

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Analysis and Optimization of Permanent Magnet Dimensions in Electrodynamic Suspension Systems

  • Hasanzadeh, Saeed;Rezaei, Hossein;Qiyassi, Ehsan
    • Journal of Electrical Engineering and Technology
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    • v.13 no.1
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    • pp.307-314
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    • 2018
  • In this paper, analytical modeling of lift and drag forces in permanent magnet electrodynamic suspension systems (PM EDSs) are presented. After studying the impacts of PM dimensions on the permanent magnetic field and developed lift force, it is indicated that there is an optimum PM length in a specified thickness for a maximum lift force. Therefore, the optimum PM length for achieving maximum lift force is obtained. Afterward, an objective design optimization is proposed to increase the lift force and to decrease the material cost of the system by using Genetic Algorithm. The results confirm that the required values of the lift force can be achieved; while, reducing the system material cost. Finite Element Analysis (FEA) and experimental tests are carried out to evaluate the effectiveness of the PM EDS system model and the proposed optimization method. Finally, a number of design guidelines are extracted.

Analysis of outlet edge cogging force at the Permanent Magnet Linear Synchronous Motor According to Difference of the Winding Method (권선방식 차이에 따른 영구자석 선형 동기 전동기의 단부 코깅력 해석)

  • Kim, Yong-Jae;Kim, Sung-Jin
    • The Journal of the Korea institute of electronic communication sciences
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    • v.6 no.6
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    • pp.889-895
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    • 2011
  • PMLSM is structurally simple and it have a lot of merits such high speed, high thrust force etc., but cogging force by slot-teeth structure of armature and cogging force by outlet edge effect occurs. This is the cause of thrust force ripple and generate the noise and vibration. Therefore, in this paper we proposed installation of an auxiliary pole to mover of the PMLSM in order to decrease cogging force by the outlet edge which came necessarily into being discontinuous arrangement of the armature. Also, outlet edge cogging force designed a form of the auxiliary pole which the minimum became, and we compared a outlet edge cogging force characteristic along a winding method of an armature as we used 2-D of finite element analysis.