• 제목/요약/키워드: Fine powder

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밀링 에너지 변화에 따른 TiC 분말의 미세화 거동에 관한 정량적 연구 (Quantitative Study on the Refinement Behaviors of TiC Powders Produced by Mechanical Milling Under Different Impact Energy)

  • 홍성모;박은광;김경열;박진주;이민구;이창규;이진규;권영순
    • 한국분말재료학회지
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    • 제19권1호
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    • pp.32-39
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    • 2012
  • This study investigated refinement behaviors of TiC powders produced under different impact energy conditions using a mechanical milling process. The initial coarse TiC powders with an average diameter of 9.3 ${\mu}m$ were milled for 5, 20, 60 and 120 mins through the conventional low energy mechanical milling (LEMM, 22G) and specially designed high energy mechanical milling (HEMM, 65G). TiC powders with angular shape became spherical one and their sizes decreased as the milling time increased, irrespective of milling energy. Based upon the FE-SEM and BET results of milled powders, it was found initial coarse TiC powders readily became much finer near 100 nm within 60 min under HEMM, while their sizes were over 200 nm under LEMM, despite the long milling time of up to 120 min. Particularly, ultra-fine TiC powders with an average diameter of 77 nm were fabricated within 60 min in the presence of toluene under HEMM.

Plasma spray 공정을 이용한 BCuP-5 filler 금속/Ag 기판 복합 소재의 제조, 미세조직 및 접합 특성 (Fabrication, Microstructure and Adhesive Properties of BCuP-5 Filler Metal/Ag Plate Composite by using Plasma Spray Process)

  • 윤성준;김영균;박재성;박주현;이기안
    • 한국분말재료학회지
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    • 제27권4호
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    • pp.333-338
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    • 2020
  • In this study, we fabricate a thin- and dense-BCuP-5 coating layer, one of the switching device multilayers, through a plasma spray process. In addition, the microstructure and macroscopic properties of the coating layer, such as hardness and bond strength, are investigated. Both the initial powder feedstock and plasma-sprayed BCuP-5 coating layer show the main Cu phase, Cu-Ag-Cu3P ternary phases, and Ag phase. This means that microstructural degradation does not occur during plasma spraying. The Vickers hardness of the coating layer was measured as 117.0 HV, indicating that the fine distribution of the three phases enables the excellent mechanical properties of the plasma-sprayed BCuP-5 coating layer. The pull-off strength of the plasma-sprayed BCuP-5 coating layer is measured as 16.5 kg/㎠. Based on the above findings, the applicability of plasma spray for the fabrication process of low-cost multi-layered electronic contact materials is discussed and suggested.

석회석 미분말을 혼입한 초고성능 섬유보강 시멘트복합재의 특성 (Properties of Ultra High Performance Fiber Reinforced Cementitious Composites Mixed with Limestone Powder)

  • 한상묵;오향국
    • 한국방재학회 논문집
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    • 제8권2호
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    • pp.23-30
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    • 2008
  • UHPCC는 고성능, 고강도와 우수한 역학적 특성을 지니고 있다. UHPCC는 동일한 하중 하에서 타 재료에 비해 단면을 축소할 수 있는 장점이 있으나, 보통콘크리트에 비해 외국에서 수입하는 실리카흄이 많이 사용되는 배합이 되어 제작비용을 증가시키는 원인이 된다. 최밀 충전구성에 의한 UHPCC의 우수한 역학적 특성은 분체에 해당되는 아주 가는 입경의 골재를 치환함으로서 변화시킬 수 있다. 본 연구는 실리카흄과 실리카플로우를 석회석 미분말로 치환된 UHPCC의 특성을 파악하고자 한다. 본 실험 시편은 치환종류에 따라 크게 세 가지로 분류한다. 압축강도와 플로우를 비교 검토하였으며, SEM, XRD와 NMR 방법등을 사용하여 미세조직과 수화반응 현상을 분석하였다. 결론적으로 석회석 미분말로의 치환은 UHPCC 구조부재의 시공 단가를 감소시키며, 굳지 않은 UHPCC의 특성을 향상시키는 유용한 치환이 된다고 볼 수 있다.

비활성 세라믹 분말이 고분자 전해질의 전기적, 기계적 특성에 미치는 영향 (Effect of the Inert Ceramic Powder on the Electrical and Mechanical Properties of the Polymer Electrolytes)

  • 김동원;박정기;김창정;노광수
    • 한국재료학회지
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    • 제3권3호
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    • pp.237-244
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    • 1993
  • 폴리에틸렌 옥사이드(PEO)/리튬 삼불화메탄 술포네이트(${LiCF}_{3}{SO}_{3}$)착제에 평균 직경 $1{\mu}$m인 미세 세라믹 분말 ($\gamma -{LiALO}_{2}$)을 혼합하여 얻은 복합체 고분자 전해질의 특성을 형태학 및 기계적 성질의 관점에서 고찰하였다. 균일하게 분산된 세라믹 분말을 상온에서 고체 고분자 전해질의 전기적, 기계적 성질을 크게 향상시키는 것으로 관찰되었으며, 그 조성에 따라 그 특성이 변하였다. 본 연구에서 조사된 복합체 고분자 전해질의 경우, 상온에서 최대 이온 전도도를 나타내는 ${LiAlO}_{2}$의 최적 함량은 약 20%인 것으로 나타났다.

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AlN 세라믹의 hot pressing에 사용되는 Y2O3 및 Al2O3 소결조제의 효과 (Effects of Y2O3 and Al2O3 Addition on the Properties of Hot Pressed AlN Ceramics)

  • 공만식;홍현선;이성규;서민혜;정항철
    • 한국재료학회지
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    • 제17권10호
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    • pp.560-566
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    • 2007
  • AlN plates were fabricated by hot pressing at $1700-1900^{\circ}C$ using yttria and alumina (3 and $10\;{\mu}m$ particle size) powders as additives and characterized: density, thermal conductivity, transverse rupture strength, and grain size measurement by SEM and EDS. Density values of $3.31-3.34\;g/cm^3$ are largely attributed to hot pressing of powder mixtures in carbon mold under $N_2$ atmosphere which caused effective degree of oxygen removal from yttrium-aluminate phase expected to form at $1100^{\circ}C$. The grain size of hot pressed AlN was almost homogeneous, with size approximately from 3.2 to $4.0\;{\mu}m$ after hot pressing. $Al_2O_3$ powder of $3\;{\mu}m$ particle size resulted in better transverse rupture strength and finer grain size compared to $10\;{\mu}m$ $Al_2O_3$ powder. The thermal conductivity of AlN ranged between $83-92.7\;W/m{\cdot}K$ and decreased with $Al_2O_3$ addition. Fine grain size is preferred for better mechanical properties and thermal conductivity.

Gallotannins from Nut Shell Extractives of Camellia oleifera

  • HE, Yi-Chang;WU, Mei-Jie;LEI, Xiao-Lin;YANG, Jie-Fang;GAO, Wei;BAE, Young-Soo;KIM, Tae-Hee;CHOI, Sun-Eun;LI, Bao-Tong
    • Journal of the Korean Wood Science and Technology
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    • 제49권3호
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    • pp.267-273
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    • 2021
  • Camellia nut shell was collected, dried at room temperature and ground to get fine powder. The powder was extracted three times with 95% EtOH, combined, evaporated, and then freeze dried. The crude powder was dissolved in H2O and then sequentially fractionated with n-hexane, CH2Cl2, EtOAc and n-BuOH. A part of EtOAc fraction was chromatographed on a silica gel and on a Sephadex LH-20 columns using MeOH, aqueous MeOH, EtOAc-n-hexane and EtOH-n-hexane to isolate gallotannins. Three gallotannins, 1,2-di-O-galloyl-β-D-glucopyranoside (2), 1,2,6-tri-O-galloyl-β-D-glucopyranoside (3) and 1,2,3,6-tetra-O-galloyl-β-D-glucopyranoside (4), including gallic acid (1), were isolated and elucidated by NMR and Mass spectroscopies. Although nothing new, these gallotannins were first reported from the nut shell extractives of camellia tree (Camellia oleifera C. Abel). This study was to investigate the chemical constituents, especially hydrolysable tannins, of nut shell extractives of Camellia oleifera and to provide basic information for the future chemical utilization of this species.

Compacted expansive elastic silt and tyre powder waste

  • Ghadr, Soheil;Mirsalehi, Sajjad;Assadi-Langroudi, Arya
    • Geomechanics and Engineering
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    • 제18권5호
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    • pp.535-543
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    • 2019
  • Building on/with expansive soils with no treatment brings complications. Compacted expansive soils specifically fall short in satisfying the minimum requirements for transport embankment infrastructures, requiring the adoption of hauled virgin mineral aggregates or a sustainable alternative. Use of hauled aggregates comes at a high carbon and economical cost. On average, every 9m high embankment built with quarried/hauled soils cost $12600MJ.m^{-2}$ Embodied Energy (EE). A prospect of using mixed cutting-arising expansive soils with industrial/domestic wastes can reduce the carbon cost and ease the pressure on landfills. The widespread use of recycled materials has been extensively limited due to concerns over their long-term performance, generally low shear strength and stiffness. In this contribution, hydromechanical properties of a waste tyre sand-sized rubber (a mixture of polybutadiene, polyisoprene, elastomers, and styrene-butadiene) and expansive silt is studied, allowing the short- and long-term behaviour of optimum compacted composites to be better established. The inclusion of tyre shred substantially decreased the swelling potential/pressure and modestly lowered the compression index. Silt-Tyre powder replacement lowered the bulk density, allowing construction of lighter reinforced earth structures. The shear strength and stiffness decreased on addition of tyre powder, yet the contribution of matric suction to the shear strength remained constant for tyre shred contents up to 20%. Reinforced soils adopted a ductile post-peak plastic behaviour with enhanced failure strain, offering the opportunity to build more flexible subgrades as recommended for expansive soils. Residual water content and tyre shred content are directly correlated; tyre-reinforced silt showed a greater capacity of water storage (than natural silts) and hence a sustainable solution to waterlogging and surficial flooding particularly in urban settings. Crushed fine tyre shred mixed with expansive silts/sands at 15 to 20 wt% appear to offer the maximum reduction in swelling-shrinking properties at minimum cracking, strength loss and enhanced compressibility expenses.

Assessment of flowing ability of self-compacting mortars containing recycled glass powder

  • Alipour, Pedram;Namnevis, Maryam;Tahmouresi, Behzad;Mohseni, Ehsan;Tang, Waiching
    • Advances in concrete construction
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    • 제8권1호
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    • pp.65-76
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    • 2019
  • This paper investigates the effect of recycled glass powder (RGP) on flowing properties of self-compacting mortars (SCMs) containing different ratios of fillers and superplasticizer dosages. Fly ash (FA), nano-silica (NS), micro-silica (MS), metakaolin (MK) and rice husk ash (RHA) are used as fillers and their synergistic effect with RFP is studied. The effects of fillers and high-range water reducer (HRWR) on flowing ability of mortars are primarily determined by slump flow and V-funnel flow time tests. The results showed that for composites with a higher RGP content, the mortar flowing ability increased but tended to decrease when the composites containing 10% MK or 5% RHA. However, the flowing ability of samples incorporating 5% RGP and 10% SF or 25% FA showed an opposite result that their slump flow spread decreased and then increased with increasing RGP content. For specimens with 3% NS, the influence of RGP content on flowing properties was not significant. Except RHA and MS, the fillers studied in this paper could reduce the dosage of HRWR required for achieving the same followability. Also, the mixture parameters were determined and indicated that the flowability of mixtures was also affected by the content of sand and specific surface area of cement materials. It is believed that excess fine particles provided ball-bearing effect, which could facilitate the movement of coarse particles and alleviate the interlocking action among particles. Also, it can be concluded that using fillers in conjunction with RGP as cementitious materials can reduce the material costs of SCM significantly.

Ag/WC 소결 전기 접점 소재의 미세조직, 기계적 및 전기적 특성에 미치는 WC 입자 크기의 영향 (Effect of WC Particle Size on the Microstructure, Mechanical and Electrical Properties of Ag/WC Sintered Electrical Contact Material)

  • 김수빈;박소연;임종빈;권순호;이기안
    • 한국분말재료학회지
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    • 제30권3호
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    • pp.242-248
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    • 2023
  • The Ag/WC electrical contacts were prepared via powder metallurgy using 60 wt% Ag, 40 wt% WC, and small amounts of Co3O4 with varying WC particle sizes. After the fabrication of the contact materials, microstructure observations confirmed that WC-1 had an average grain size (AGS) of 0.27 ㎛, and WC-2 had an AGS of 0.35 ㎛. The Ag matrix in WC-1 formed fine grains, whereas a significantly larger and continuous growth of the Ag matrix was observed in WC-2. This indicates the different flow behaviors of liquid Ag during the sintering process owing to the different WC sizes. The electrical conductivities of WC-1 and WC-2 were 47.8% and 60.4%, respectively, and had a significant influence on the Ag matrix. In particular, WC-2 exhibited extremely high electrical conductivity owing to its large and continuous Ag-grain matrix. The yield strengths of WC-1 and WC-2 after compression tests were 349.9 MPa and 280.7 MPa, respectively. The high yield strength of WC-1 can be attributed to the Hall-Petch effect, whereas the low yield strength of WC-2 can be explained by the high fraction of high-angle boundaries (HAB) between the WC grains. Furthermore, the relationships between the microstructure, electrical/mechanical properties, and deformation mechanisms were evaluated.

CMOS 기반 X선 영상의 해상력 향상을 위한 Gd2O2S:Tb 미세형광체 필름 제작 및 영상 질 평가 (Fabrication of Gd2O2S:Tb fine scintillator film and evaluation of image quality for resolution improvement of X-ray imaging based on CMOS)

  • 강상식;최영준;정봉재;노시철;조창훈;윤인찬;박지군
    • 한국방사선학회논문지
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    • 제5권5호
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    • pp.283-287
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    • 2011
  • 본 연구는 고해상도 디지털 X선 영상 검출기 적용을 위해 미세 $Gd_2O_2S$:Tb 형광체 분말을 저온 액상법을 이용하여 합성하였다. 제조된 형광체 분말을 이용하여 입자침전법을 이용하여 형광체 필름을 제작하여 발광특성을 조사하였다. 측정결과, Tb 첨가농도에 따른 상대적인 발광량 측정결과 5 wt%의 첨가농도에서 가장 높은 발광효율을 보였으며, 첨가농도가 증가할수록 소광현상에 의한 발광강도가 급격히 감소하는 경향을 보였다. 또한 270 ${\mu}m$ 두께의 $Gd_2O_2S$:Tb에서 2945 pC/$cm^2$/mR의 발광 강도를 가졌으며, 발광 강도가 거의 포화되는 것을 관찰할 수 있었다. 끝으로 제조된 형광체의 영상획득 성능을 평가하기 위해 상용화된 CMOS 센서를 이용하여 X선 영상을 획득하여 MTF, NPS를 측정하여 DQE 평가를 수행하였다. 측정결과, DQE(0)의 값은 37%로 다소 낮은 값을 보였다. 향후 필름 제조 공정상의 문제점을 해결한다면, DQE를 개선할 수 있을 것으며, 고해상도 의료 방사선 영상 시스템 적용에 유용하게 적용 가능할 것으로 판단된다.