• Title/Summary/Keyword: Filling Tests

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The Effect of the Gate Shape on the Controlled Material the Microstructure of Grain Size (게이트 형상이 결정입 제어 소재의 미세조직에 미치는 영향)

  • Jung Y. S.;Bae J. W.;Seo P. K.;Kang C. G.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2004.10a
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    • pp.152-155
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    • 2004
  • In the semi-solid die casting process, the important thing is the flow behaviors of semi-solid material. The flow patterns of semi-solid material can make the defects during die filling. To control of the flow patterns, is very important and difficult. In this paper, the flow behaviors of the semi-solid A356 alloy material during die filling at various die gate shapes has been observed with the grain size controlled material. The effects of the gate shape on the die filling characteristics were investigated. The filling tests in each plunger strokes were experimented, also simulated on the semi-solid material die casting process by MAGMAsofi. According to the filling tests and computer simulation, the effect of the gate shape on liquid segregation had been investigated.

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The Effect of Rheology Flow with Grain Size Controlled Material on Solid Particles Behavior (결정립 제어 소재의 레오로지 유동이 고상입자의 거동에 미치는 영향)

  • Jung Y. S.;Seo P. K.;Kang C. G.
    • Transactions of Materials Processing
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    • v.14 no.4 s.76
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    • pp.351-359
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    • 2005
  • The semi-solid processing is now becoming of great interest for the production of various parts by pressure die casting. Also, the rheo-casting has been substituted for thixo-casting, because the rheo-casting can control the solid particles to globular and non-dendritic solid phase. In the rheo-casting process, the important thing is to control the solid particles behavior in semi-solid materials. So in this paper, to control solid particles behavior in semi-solid materials, we experimented about the die filling tests during the semi-solid die casting in 0.3, 0.4, 0.5 and 0, 6 solid fraction. The die filling in semi-solid die casting were simulated by MAGMA soft/thixo module. By the die filling tests and computer simulation, the effect of solid particles behavior in rheology flow had been investigated.

Evaluation criteria for filling performance of high-flowing concrete using steel-concrete panel

  • Dong Kyu Lee;Jae Seon Kim;Myoung Sung Choi
    • Advances in concrete construction
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    • v.16 no.5
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    • pp.231-241
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    • 2023
  • The purpose of this study was to evaluate the practical application of high-flowing concrete for a steel-concrete panel (SCP) module for a liquefied natural gas (LNG) storage tank. We evaluated the physical properties and filling performance of the developed concrete for the SCP module. First, slump tests were performed to evaluate the performance of the proposed standards for the filling tests. All the concrete mixes showed satisfactory performance. Based on the results of the previous study, the reliability of the required time measured using the T500 test and the rheometer results measured before and after pumping was 0.94, indicating that segregation and blocking should not occur. L-box and U-box tests were conducted before and after pumping. All the recommended standards showed satisfactory performance. The SCP structural module for LNG storage tanks was fabricated to a full scale to evaluate its practical application at the final site. Satisfactory filling performance was confirmed for all the specimens.

The Effect of the Gate Shape on the Microstructure of the Grain Size Controlled Material (게이트 형상이 결정립 제어 소재의 미세조직에 미치는 영향)

  • Jung Y.S.;Seo P. K.;Kang C. G.
    • Transactions of Materials Processing
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    • v.14 no.1 s.73
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    • pp.49-56
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    • 2005
  • In the semi-solid die casting process, an important thing is the flow behavior of semi-solid materials. The flow patterns of the semi-solid material can make the defects during die filling. To control the flow patterns is very important and difficult. In this paper, the flow behavior of the semi-solid A356 alloy material during die filing at various die gate shapes has been observed with the grain size controlled material. The effect of the gate shape on the die filling characteristics was investigated. The filling tests in each plunger stroke were experimented, and also simulated on the semi-solid material die casting process by MAGMAsoft. According to the filling tests and computer simulation, the effect of the gate shape on liquid segregation has been investigated.

Development of Tip Device for Hydraulic Filling Efficiency Improvements (수압식 충전의 효율 향상을 위한 선단장치 개발에 관한 연구)

  • Yu, Sung-Kon;Kim, Tae-Heok;Shin, Dong-Chun
    • Tunnel and Underground Space
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    • v.22 no.6
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    • pp.403-411
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    • 2012
  • In recent, the using of the hydraulic filling method has increased on the underground reinforcement of the abandoned mine in Korea, however it is the lack of research on the efficient filling method. In this study, tank model tests and field tests were conducted for development of tip device for filling efficiency improvements on the hydraulic filling method. In tank model experiments, the filling efficiency was evaluated according to the form and angle of the nozzle on tip device in the same condition. Then tip device model designed by tank model tests was applied to the field experiment. As a result, the amount of filling of nozzle $90^{\circ}$ tube is increased by approximately 18% compared to the common vertical injection pipe. The angle of repose was $30.82^{\circ}$. Filling hole spacing in the field is usually designed from 5m up to 10m assumed to be $40^{\circ}$ of the angle of repose. According to the results of this study, it is possible that the filling hole spacing expands at least 10m up to 15m applied to be $30^{\circ}{\sim}35^{\circ}$ of the angle of repose. Therefore, it is expected to be economical and efficient mine filling.

The Filling Imbalance in Multi-Cavity Injection Molds with Unary Branch Type Runner Lay-out (편측 분기형 러너 배열을 가진 다수 캐비티 사출금형에서의 충전 불균형도)

  • 강철민;정영득
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.72-75
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    • 2003
  • Almost all injection molds have multi-cavity runner system for productivity and are designed with geometrically balanced runner system in order to minimize filling imbalance between cavity to cavity during processing. However, filling imbalances have been observed though geometrically balanced runner lay-out are used. Generally, these filling imbalances are due to thermal unbalance, viscosity, characteristic of polymers and so on. These kinds of filling imbalances has already been reported by Beaumont[1] since 1997. In this study, we presented filling imbalaces in balanced runner that has unnary branch type lay-out through experimental tests. As a result of experiments, we could present the processing conditions for the balanced filling in geometrically balanced runner that has unnary branch type lay-out

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Incremental filling ratio of pipe pile groups in sandy soil

  • Fattah, Mohammed Y.;Salim, Nahla M.;Al-Gharrawi, Asaad M.B.
    • Geomechanics and Engineering
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    • v.15 no.1
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    • pp.695-710
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    • 2018
  • Formation of a soil plug in an open-ended pile is a very important factor in determining the pile behavior both during driving and during static loading. The degree of soil plugging can be represented by the incremental filling ratio (IFR) which is defined as the change in the plug length to the change of the pile embedment length. The experimental tests carried out in this research contain 138 tests that are divided as follows: 36 tests for single pile, 36 tests for pile group ($2{\times}1$), 36 tests for pile group ($2{\times}2$) and 30 pile group ($2{\times}3$). All tubular piles were tested using the poorly graded sand from the city of Karbala in Iraq. The sand was prepared at three different densities using a raining technique. Different parameters are considered such as method of installation, relative density, removal of soil plug with respect to length of plug and pile length to diameter ratio. The soil plug is removed using a new device which is manufactured to remove the soil column inside open pipe piles group installed using driving and pressing device. The principle of soil plug removal depends on suction of sand inside the pile. It was concluded that the incremental filling ratio (IFR) is changed with the changing of soil state and method of installation. For driven pipe pile group, the average IFR for piles in loose is 18% and 19.5% for L/D=12 and 15, respectively, while the average of IFR for driven piles in dense sand is 30% and 20% for L/D=12 and L/D=15 respectively. For pressed method of pile installation, the average IFR for group is zero for loose and medium sand and about 5% for dense sand. The group capacity increases with the increase of IFR. For driven pile with length of 450 mm, the average IFR % is about 30.3% in dense sand, 14% in medium and 18.3% for loose sand while when the length of pile is 300 mm, the percentage equals to 20%, 17% and 19.5%, respectively.

The Development of the Hydrophobic - Low Viscosity Filling Material for the Surface Treatment for Pavement Preventive Maintenance (예방적 유지보수를 위한 소수성 저점도 AP 표면처리재 개발)

  • Choi, Jun Seong;Kim, Jo Sun
    • International Journal of Highway Engineering
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    • v.16 no.2
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    • pp.35-41
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    • 2014
  • PURPOSES : Surface treatment is a favorable method in the pavement preventive maintenance. This study (Part I) aimed to develop the low viscosity filling material for waterproof characteristics and high penetrable and weather resistance, and a series of companion study (Part II) presents the coating characteristics and performance analysis using field and lab tests. METHODS : Hydrophobic characteristics of the advanced surface treatment material are observed and measured the filling depth and the permeability for sand and asphalt pavement specimen using the water absorption test and permeability test, X-RAY CT test. Color difference for the weather resistance using ultraviolet ray accelerated weathering test is compared with asphalt pavement specimens. RESULTS : The developed material shows the decreased water absorption and increased impermeable effect because of the hydrophobic characteristics. It is found that the filling depth is about 6mm and weather resistance is better than asphalt pavement specimen. CONCLUSIONS : The advanced hydrophobic - low viscosity filling treatment material is developed in this study (Part I) to improve the waterproof characteristics and high filling capacity and weather resistance for the pavement preventive maintenance.

An Experimental Study of Window Air Tightness according to Filling Piece Shapes (창호 풍지판 형상에 따른 기밀성의 실험적 연구)

  • Yun, Yura;Park, Jong-Jun;Kim, Young Il;Chung, Kwang-Seop
    • Korean Journal of Air-Conditioning and Refrigeration Engineering
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    • v.28 no.2
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    • pp.63-68
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    • 2016
  • To study the effect of installation and the shapes of filling pieces used for windows on the infiltration rate, infiltration tests were performed with two types of sliding windows and two shapes for the filling pieces. Infiltration occurred most at the top and bottom parts of the center location where two windows overlap, indicating the necessity of a filling piece to be installed at these locations. Infiltration velocity is proportional to the square root of the pressure difference, complying well with the theoretical correlation. Infiltration is reduced about 50% by the filling piece installation. This study shows that filling pieces are essential and their shapes play significant roles in reducing the infiltration of windows.

Influence of Correlation Functions on Maximum Entropy Experimental Design (최대엔트로피 실험계획에서 상관함수의 영향)

  • Lee Tae-Hee;Kim Seung-Won;Jung Jae-Jun
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.30 no.7 s.250
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    • pp.787-793
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    • 2006
  • Recently kriging model has been widely used in the DACE (Design and Analysis of Computer Experiment) because of prominent predictability of nonlinear response. Since DACE has no random or measurement errors contrast to physical experiment, space filling experimental design that distributes uniformly design points over whole design space should be employed as a sampling method. In this paper, we examine the maximum entropy experimental design that reveals the space filling strategy in which defines the maximum entropy based on Gaussian or exponential. The influence of these two correlation functions on space filling design and their model parameters are investigated. Based on the exploration of numerous numerical tests, enhanced maximum entropy design based on exponential correlation function is suggested.