• 제목/요약/키워드: Filling Pattern

검색결과 219건 처리시간 0.031초

반용융 다이캐스팅 공정의 주조방안 설계 시스템 개발에 관한 연구 (A Study on Development Design System of Gating System for Semi-Solid Diecasting Process)

  • 문찬경;권택환;김영호;최재찬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 1997년도 추계학술대회 논문집
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    • pp.1028-1031
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    • 1997
  • The SS (Semi-solid) diecasters usually cany out the SS d~ecastmg experiments before producing new products. At the SS diecasting stages, the runner-gate part is always repeatedly corrected, which leads to a lengthened processing time and increased processing cost. The SS diecasting die design should consider component system factors. such as runner, gate, biscuit, overflow and airvent. A large amount of experience is essential in manual assessment and if the design is defective, much time and a great deal of efforts will be wasted in the modification of the d~e. Thus human negligence should be minimized. In this study, die design system for SS diecasting process has been developed to present algonthm of die design, especially runner-gate system. In addition, specific rules and equations for runner-gate system have been presented to avoid too many trials and errors with expensive equipment. It is possible for engineers to be efficient die design of SS diecasting and it will result in reduction of expense and time to be required. And we developed CAD system for SS diecasting die design by AutoLISP language under AutoCAD using proposed algorithm and the database. In addition, we developed the vector analysis program for filling pattern of SS metals.

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무전해 Ni 도금에 의한 선택적 CONTACT HOLE 충전 (Selective Contact Hole Filling by electroless Ni Plating)

  • 우찬희;권용환;김영기;박종완;이원해
    • 한국표면공학회지
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    • 제25권4호
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    • pp.189-206
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    • 1992
  • The effect of activation and electroless nickel plating conditions on contact properties was investi-gated for selective electroless nickel plating of Si wafers in order to obtain an optimum condition of con-tact hole filling. According to RCA prosess, p-type silicon (100) surface was cleaned out and activated. The effects of temperature, DMAB concentration, time, and strirring were investigated for activation of p-type Si(100) surface. The optimal activation condition was 0.2M HF, 1mM PdCl2, 2mM EDTA,$ 70^{\circ}C$, and 90sec under ultrasonic vibration. In electroless nickel plating, the effect of temperature, DMAB concentra-tion, pH, and plating time were studied. The optimal plating condition found was 0.10M NiSO4.H2O, 0.11M Citrate, pH 6.8, $60^{\circ}C$, 30minutes. The contact resistance of films was comparatively low. It took 30minutes to obtain 1$\mu\textrm{m}$ thick film with 8mM DMAB concentration. The film surface roughness was improved with decreasing temperature and decreasing pH of the plating solution. The best quality of the film was obtained at the condition of temperature $60^{\circ}C$ and pH 6.0. The micro-vickers hardness of film was about 800Hv. Plating rate of nickel on the hole pattern was slower than that of nickel on the line pattern.

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In0.27Ga0.73N/GaN 다중 양자우물 구조에 대한 광전기적 특성 (Optoelectronics Properties of In0.27Ga0.73N/GaN Multi-Quantum-Well Structure)

  • 박헌보;배인호;김기홍
    • 한국재료학회지
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    • 제17권9호
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    • pp.489-492
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    • 2007
  • Temperature and injection current dependence of elctroluminescence(EL) spectral intensity of the $In_{0.27}Ga_{0.73}N/GaN$ multi-quantum-well(MQW) have been studied over a wide temperature and as a function of injection current level. EL peaks also show significant broadening into higher photon energy region with the increase of injection current. This is explained by the band-filling effect. When temperature is slightly increased to 300 from 15 K, the EL emission peak showed red-blue-red shift. It can be explained by the carrier localization by potential fluctuation of multiple quantum well and band-gap shrinkage as temperature increase. It is found that a temperature-dependent variation pattern of the EL efficiency under very low and high injection currents show a drastic difference. This unique EL efficiency variation pattern with temperature and current is explained field effects due to the driving forward bias in presence of internal(piezo and spontaneous polarization) fields.

마이크로 패턴을 가진 초박육 사출성형의 성형성 개선 (Improvement of Moldability for Ultra Thin-Wall Molding with Micro-Patterns)

  • 윤재호;박근;권오경
    • 대한기계학회논문집A
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    • 제31권5호
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    • pp.556-561
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    • 2007
  • The rapid thermal response(RTR) molding is a novel process developed to raise the temperature of mold surface rapidly in the injection stage and then cool rapidly to the ejection temperature by air or water. The objectives of this paper are to investigate the effect of mold temperature, pressure and thickness of micro pattern molding and to provide a optimization of RTR injection molding for micro pattern from Moldflow simulation. Optimal minimum temperature and pressure was found without shortcut according to thickness. Filling percentage was influenced by glass transition temperature with the kinds of resin. Optimal temperature is slightly higher than glass transition temperature irrespectively of pressure, thickness, the kinds of resin in the micro pattern molding.

스티로나프타린 모형재료의 응고특성 (The Solidification Characteristics of Styronaphthalene Pattern Materials)

  • 박흥일
    • 한국주조공학회지
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    • 제23권1호
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    • pp.47-51
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    • 2003
  • This experimental study was carried out to investigate the solidification characteristics of polystyrene added styronaphthalene pattern materials using various castability test methods. The styronaphthalene showed an excellent filling capacity and shaping behavior having about 0.2 mm meniscus radius. The shell thickness of styronaphthalene showing smooth wall at the solid/liquid interface increased with the increasing of polystyrene addition. The solidification microstructure of styronaphthalene showed a typical thin ribbon reinforced composite structure, which has fibrous amorphous skeleton of polystyrene and crystalline naphthalene. From the results of this study, it was found that the polystyrene added styronaphthalene showed a precision shaping behavior as disposable pattern material under the atmospheric condition.

수도증열기간중 Sink충전의 경시적 변화와 그 품종간 차이 (Varietal Difference in Changing Aspect of Daily Sink Filling During the Grain Filling Period in the Rice Plants)

  • 최해춘
    • 한국작물학회지
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    • 제31권1호
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    • pp.43-48
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    • 1986
  • 벼 등숙기관중 종실발달 및 일당 sink 수요용량의 경시적 변화의 품종간 차이를 파악하고 등숙성기의 최대 sink수요용량과 일사 energy이용효율로부터 확정된 이론적 물질생산한계식를 비교 검토해 봄으로써 벼 다수성육종을 위한 효율적인 지침을 얻고자 ja-ponica단간수중형인 수원 29005와 ind./jap. 단간수중형인 수원26004 및 IR1317-70-1을 공시하여 본 실험을 실시했는데 그 결과를 요약하면 다음과 같다. 1. 수당개화소요일수와 일별개화영화수의 빈도분포에 있어서 품종간 차이는 거의 인정할 수 없었으나 japonica품종쪽이 초기개화영화수의 빈도가 약관 높은 경향이었다. 2. 벼 한 알의 생리적 등숙소요일수는 ind./jap.인 수원 26004와 IR 1317-70-1은 각각 강ㆍ약세영화 공히 15일과 18일이었으나 japonica인 수원 295 호는 강 및 약세영화가 각각 21일 및 24일로 현저한 품종간 차이를 보였다. ind./jap. 품종도 급속종실발달기에는 약세영화가 강세영화에 비해 종실발달정도가 현저히 떨어지는 경향이었다. 종실수분함량에서도 ind./jap. 품종들이 japonica보다 일찍 급격한 감소현상을 보였다. 3. 등숙기간동말 일별 수당 sink수요용량의 경시적 변화를 수당개화영화수의 빈도분포와 등숙시기별 종실건중증가곡선에 의해 일별 수당건물축적수요용량으로 계산하여 나타내 본 결과 ind./jap. 품종이 japonica에 비해 현저히 첨예한 포물곡선을 나타내어 ind./jap. 품종쪽이 더욱 등숙성기에 source의 부족 및 sink간 양분경합의 심화를 초래할 가능성이 높다. 일당 최대 sink수요용량을 보인 시기는 최초개화일로부터 10∼12일째였으며 이 때의 1 일간 수당sink수요량은 IR1317-70-1, 수원26004 및 수원29005가 각각 약 240mg, 165mg 및 145mg이었다. 4. 수원29005의 등숙기간중 일별 수당 sink 수요용량의 경시적 변화를 온실과 포장재배조건에서 비교해 본 결과 포장쪽이 다소 첨예한 포물곡선을 그리면서 일당 최대 sink수요용량을 보인 시기도 2~3 일정도 빨랐다.

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Digital Subtraction Radiography를 이용한 근관치료 후 골회복의 정량적평가에 관한 연구 (A QUANTITATIVE STUDY OF BONE REPAIR AFTER ENDODONTIC THRAPY ON DIGITAL SUBTRACTION RADIOGRAPHY)

  • 김재덕
    • 치과방사선
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    • 제27권2호
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    • pp.15-25
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    • 1997
  • This study was performed to prepare the quantitative method of judging the sensitive prognosis of chronic apical periodontitis as early as possible. The subjects were 25 cases with periapical radiolucencies of which were treated with endodontic treatment. Serial radiographs were taken by standardized method longitudinally. The density slice function of digital radiographic system were employed for quantitative and longitudinal assessment of the radiolucent area and the condensing osteitis simultaneously. Obtained results were as follows: 1. The amount of bone repair after endodontic treatment could be detected quantitatively by the density slice function of digital radiographic system. 2. Within the 6-week period after root canal filling, the prognosis could be evaluated by assessment both radiolucent area and condensing osteitis on digital radiographic system. 3. The pattern of bone repair showed peripheral type in most cases from the 6th week after root canal filling. 4. In longitudinal change, bone repair showed two patterns; the succeeding reduction of radiolucent area showing the increase of condensing osteitis in size till 6th week and following by static state or reduction tendency and the reduction following the initial increase of both areas. 5. Cases with pulpitis by trauma showed initial increase of condensing osteitis at 2nd week, marked reduction of radiolucent area and condensing osteitis at 6th week, and approximately normal bone state at 8th week after root canal filling.

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차압주조공정에서 공정변수가 후육 주조품의 주조특성에 미치는 영향 (Effect of Process Parameters on Thick-wall Thickness Casting Characteristics in Counter Pressure Casting Process)

  • 강호정;윤필환;이규흔;김억수;박진영
    • 한국주조공학회지
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    • 제40권2호
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    • pp.34-42
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    • 2020
  • The effects of the initial balancing pressure, filling pressure and maximum build-up pressure on the casting characteristics of the thick-wall thickness casting during the counter-pressure casting process were investigated. Water model experiment and a computer simulation were carried out to evaluate the characteristics during the filling and solidification stages in counter-pressure casting (CPC); as a reference, the low-pressure casting (LPC) process was used. The average dendrite cell size decreased with an increase in the solidification rate and maximum build-up pressure. A turbulent flow occurred during the filling stage of the LPC process, resulting in the formation of inner gas, while a lamellar flow pattern dominated during the CPC process and was more evident with an increase in the initial balancing pressure, improving the mechanical properties of the castings.

Al고압주조공법에서 사출슬리브 온도 조절을 통한 Chill layer의 최적 제어 (Optimal Control of Chill layers through Regulation of Temperature on Shot Sleeve in Aluminum High Pressure Diecasting)

  • 박진영;김억수;박용호;박익민
    • 한국재료학회지
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    • 제16권11호
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    • pp.698-704
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    • 2006
  • In this study, the effect of chill layers occurred in shot sleeve on the molten metal filling was analyzed through computer simulation. The behavior of chill layers with temperature variation of shot sleeve set from 200 to $280^{\circ}C$ was also investigated. The simulation results showed the chill layers set in the in-gates during the injection process change the main filling direction and cause turbulent flow pattern, resulting in porosities inside the castings. The amount of chill layers with the increasing temperature of shot sleeve was considerably reduced. Particularly, at the setting temperature of $280^{\circ}C$ by heat control unit, the biggest reduction in chill layers, excellent trimmed surface and the highest density were achieved, suggesting that as the optimal sleeve condition in aluminum high pressure diecasting, especially for highly complex parts like valve body.