• Title/Summary/Keyword: Filament-wound

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An Experimental Study on Elastic Wave Propagation in a Symmetrically Filament-Wound Composite Motor Case (대칭 적층 복합재 연소관의 탄성파 전파에 관한 실험적 연구)

  • Song, Sung-Jin;Choe, Ji-Ung
    • Journal of the Korean Society for Nondestructive Testing
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    • v.18 no.3
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    • pp.191-204
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    • 1998
  • One of the key issues in acoustic emission (AE) during hydroproof test of filament-wound composite rocket motor cases is the determination of the optimal component of elastic wave to be monitored. To solve this problem, broadband ultrasonic wave was generated into a symmetrically filament-wound composite motor case, and was received at 105 different locations after the propagation through the composite case with different distances and directions. By analysis of the received signals, characteristics of elastic wave propagation such as frequency components, the maximum propagating distance, and velocity surface were investigated. This analysis was performed for two different conditions of the motor case; air-filled and hydraulically pressurized. Based on these information, the effect of hydraulic pressure on the wave propagation characteristics was investigated and furthermore, the optimal component of elastic wave for AE during hydroproof test of the motor case was successfully determined.

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Assessment of Low Velocity Impact Damage of Filament Wound Composite Vessels with Surface Protective Materials (필라멘트 와인딩 복합재 압력용기의 저속충격손상 평가에 관한 연구)

  • Lee, Jang-Ho;Kang, Ki-Weon
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.11 no.8
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    • pp.2741-2749
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    • 2010
  • This paper presents the impact damage behavior of filament wound composite vessels and the effect of surface protective materials on their impact resistance. Using an instrumented impact testing machine, a series of impact tests was performed on the base panels and the protected panels (panels with surface protective materials of rubber, kevlar/epoxy or glass/epoxy laminates) that were cut from the full scale vessel. And the impact damage parameters were used to identify the effect of protective materials on the damage resistance of composite vessels. Damage resistance of the composite vessels was considerably affected by the protective materials regardless of the shape of the indenters. Among the protective materials, glass/epoxy laminates was the most effective mean for improving the damage resistance of composite vessels.

A Study on Stress Analysis for Design of Composites Shaft on Small Ship by Filament Winding Process (필라멘트 와인딩 공법에 의한 소형 선박용 복합재료 축 설계를 위한 응력해석에 관한 연구)

  • 배창원;임철문;왕지석;김윤해
    • Journal of Advanced Marine Engineering and Technology
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    • v.25 no.3
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    • pp.617-622
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    • 2001
  • The purpose of this study is to design and the analyze the stress of composited shaft which is wound by filament winding method. The composites shaft has high strength and reduction in weight compared to metal shaft. The classical laminate plate theory(CLT) was used fro analysis the stress, and for structure design. In order to replace metal shaft by composites shaft, the diameter of shaft was determined to $\phi$ 40. The ration of diameter was determined to 0.4 for torsional moment with CLT. In this result of analyzing the stress, composites shaft was safe $30^{\circ}~60^{\circ}$C of winding angle, and was fractured on $90^{\circ}$.

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A Study on the Design of Composites Shaft for Small Ship by Filament Winding Process (필라멘트 와인딩 공법에 의한 소형 선박용 복합재료 축 설계에 관한 연구)

  • 배창원;임철문;왕지석;김윤해
    • Proceedings of the Korean Society For Composite Materials Conference
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    • 2001.05a
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    • pp.193-196
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    • 2001
  • The purpose of this study is the design of composite shaft which is wound by Filament Winding method. Classical laminated plate theory was used for analyzing the stress, and for structure design. The diameter and thickness of composite shaft were calculated by this theory. The result that if tensile stress was zero, torsion stress was a certain value below 0.4(diameter rate) and torsion strength was the highest value on $45^{\circ}C$(winding angle). In case of $90^{\circ}C$(winding angle), we have to consider the torsional monent when the composites shaft was load.

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A Study on the Design of Composites Shaft for Small Ship by Filament Winding Process (필라멘트 와인딩 공법에 의한 소형 선박용 복합재료 축 설계에 관한 연구)

  • 배창원;임철문;왕지석;김윤해
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2001.05a
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    • pp.140-145
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    • 2001
  • The purpose of this study is the design of composite shaft which is wound by Filament Winding method. Classical laminated plate theory was used for analyzing the stress, and for structure design. The diameter and thickness of composite shaft were calculated by this theory. The result that if tensile stress was zero, torsion stress was a certain value below 0.4(diameter rate) and torsion strength was the highest value on 45$^{\circ}$(winding angle). In case of 90$^{\circ}$(winding angle), we have to consider the torsional moment when the composites shaft was load.

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A Statistical Approach for the Size Effect on the Strength of CFRP (탄소섬유 복합재의 강도 크기효과에 관한 통계적 접근)

  • Hwang, Tae-Kyeong;Kim, Hyung-Kun;Kim, Seong-Eun
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.472-476
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    • 2011
  • This paper presents the results of theoretical analysis and experimental test to verify the size effect on the fiber strength of filament wound pressure vessel. As a test method, a series of fully scaled hoop ring tests with filament wound carbon fiber-epoxy has been conducted. Test results showed remarkable size effect on fiber strength. And, as an analytical method, the WWLM(Weibull weakest link model) and SMFM(sequential multi-step failure model) were considered and compared to hoop ring test data. The analysis results showed significantly lower fiber strength value than that of test data. Through the modification of length size effect, modified SMFM is suggested. The fiber strengths from modified SMFM showed good agreement with test data.

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Crack Detection of Composite Cylinders under external pressure using the Acoustic Emission (AE 기법을 이용한 외부수압을 받는 복합재 원통의 균열 검출)

  • Park, Jin-Ha;Choi, Jin-Ho;Kweon, Jin-Hwe
    • Composites Research
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    • v.24 no.3
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    • pp.25-30
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    • 2011
  • The studies on the non-destructive testing methods of the composite materials are very important for improving their reliability and safety. AE(Acoustic Emission) can evaluate the defects by detecting the emitting strain energy when elastic waves are generated by the generation and growth of a crack, plastic deformation, fiber breakage, matrix cleavage or delamination. In this paper, the AE signals of the filament wound composite cylinder and sandwich cylinder during the pressure test were measured and analyzed. The signal characteristics of PVDF sensors were measured, and an AE signal analyzer which had the band-pass filter and L-C resonance filter were designed and fabricated. Also, the crack detection capability of the fabricated AE signal analyzer wes evaluated during the pressure tests of the filament wound composite cylinder and the sandwich cylinder.

Acoustic Emission Source Location in Filament Wound CFRP Pressure Vessel (필라멘트 와인딩으로 저작된 복합재 압력용기에서 탄성파 발생원의 위치표정)

  • Kim, Jeong-Kon;Won, Yong-Gu;Kwon, Oh-Yang
    • Journal of the Korean Society for Nondestructive Testing
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    • v.23 no.5
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    • pp.439-444
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    • 2003
  • Acoustic emission(AE) ran be very effectively applied to locate the damaged area in large structures by detecting the elastic waves generated during the damage process within solids. Source location in the composite structures has been, however, extremely difficult due to the acoustic anisotropy with the velocity dependence on fiber orientations. In this study, it has been shown that a newly proposed method for 2-D source location of anisotropic structures is practically applicable to the real structure. The method employes wave velocities obtained with different velocities from $0^{\circ}\;to\;90^{\circ}$ for a filament wound composite pressure vessel under the air-filled and the water-filled conditions.

An Integrated CAD/CAM System for CNG Pressure Vessel Manufactured by Deep Drawing and Ironing Operation

  • Park, Joon-Hong;Kim, Chul;Park, Jae-Chan
    • Journal of Mechanical Science and Technology
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    • v.18 no.6
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    • pp.904-914
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    • 2004
  • The fiber reinforced composite material is widely used in the multi-industrial field because of their high specific modulus and specific strength. It has two main merits which are to cut down energy by reducing weight and to prevent explosive damage proceeding to the sudden bursting which is generated by the pressure leakage condition. Therefore, Pressure vessels using this composite material can be applied in the field such as defence industry and aerospace industry. In this paper, for nonlinear finite element analysis of E-glass/epoxy filament winding of composite vessel subjected to internal pressure, the standard interpretation model is developed by using the ANSYS with AutoLISP and ANSYS APDL languages, general commercial software, which is verified as useful characteristic of the solution. Among the modules of the system, both the process planning module for carrying out the process planning of filament wound composite pressure vessel and the autofrettage process module for obtaining higher residual stress will minimize trial and error and reduce the period for developing new products. The system can serve as a valuable system for experts and as a dependable training aid for beginners.