• Title/Summary/Keyword: Filament winding

검색결과 172건 처리시간 0.022초

CNG용 Type 4 하이브리드 섬유 복합재 용기 개발에 대한 연구 (A Study on the Development of a Hybrid Fiber Reinforced Composite for a Type 4 CNG Vessel)

  • 조성민;조민식;정근성;이선규;이승국;박기동;류성기
    • 한국기계가공학회지
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    • 제16권4호
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    • pp.97-103
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    • 2017
  • The objective of this study is to develop and commercialize an on-board fuel storage system for CNG vehicles. A type 4 vessel is made of resin-impregnated continuous filament windings on a polyamide (PA6) liner. In particular, this study localized the PA6 liner's fabrication and development. To analyze the filament winding, a specimen test was performed, and the results were verified values obtained using finite element analysis. In this study, the filament winding and fibers were optimized for a 207 bar composite cylinder in a compressed natural gas vehicle.

두께 방향의 와인딩 각도 변화를 고려한 필라멘트 와인딩 된 압력탱크의 해석 (Analysis of Filament Wound Pressure Tank Considering Winding Angle Variation in Thickness Direction)

  • 김철웅;박재성;홍창선;김천곤
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 2000년도 춘계학술발표대회 논문집
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    • pp.211-214
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    • 2000
  • Filament wound pressure vessels have been studied for the efficient design tool to consider the variation of fiber angles through-the thickness direction. Filament winding patterns were simulated from semi-geodesic fiber path equation to calculate fiber path on arbitrary surface. Finite element analyses were performed considering fiber angle variation in longitudinal and thickness directions by ABAQUS. For the finite element modeling of the pressure tank, the 3-dimensional layered solid element was utilized. From the stress results of pressure tanks, maximum stress criterion in transverse direction was applied to modify material properties for failed region. In the end of each load increment, resultant layer stresses were compared with a failure criterion and properties were reduced to 1/10 for a failed layer. Results of progressive failure analysis were compared with two experimental data.

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필라멘트 와인딩법에 의한 단일 개구부 복합재료 압력용기의 개발 (Development of Filament Wound Composite Pressure Vessels with a Single Boss)

  • 황병선;김병선;김병하;박승범
    • 연구논문집
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    • 통권30호
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    • pp.129-135
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    • 2000
  • Double boss type composite pressure bottles have been developed widely but single boss type had not because there are some difficulty in technical point. In this paper a research was performed to develop composite pressure vessel in conjunction with design, fabrication, and test. Fiber pattern and angles were decided by CADFIL software and they are [liner/$15^{\circ}$/$15^{\circ}$/$90^{\circ}$/$18^{\circ}$/$90^{\circ}$/$21^{\circ}$/$21^{\circ}$/$90^{\circ}$]. Fabrication of bottles was done by AEA's 5-axis filament winding machine. During fabrication fiber optic sensor were embedded to measure were behavior of structure at the applied internal pressure. Even though satisfied test results were not obtained, the experimental set-up of fiber optics showed the possibility for the application of filament wound vessels. However, the conventional strain and fabrication of single boss composite bottles.

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PREPREG 제작 방식에 의한 압력용기(STEB)의 시험 및 고찰

  • 이원복;손원경;유광호
    • 한국추진공학회:학술대회논문집
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    • 한국추진공학회 1997년도 제9회 학술강연회논문집
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    • pp.30-30
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    • 1997
  • 국내에서는 시도되지 않았던 조립식 맨드렐 및 prepreg 제작 방식을 적용하여 filament winding machine으로 압력 용기(STEB)를 제작, 음향 방출 측정 장비 및 strain gage 등을 부착한 수압 시험으로 압력용기의 구조적 건전성 예측 및 파열 압력을 측정하여 성능을 분석하였다. 동일한 winding pattern 및 조건하에 prepreg winding과 wet winding 방식을 적용하여 제작한 압력 용기의 성능을 비교하였고, prepreg winding의 설계 조건, 공정 변화를 통해 제작한 압력 용기의 파열 압력 및 형태를 분석하였다. 이러한 winding 조건들에 따라 제작된 압력용기는 최종적으로 PR(Performance ratio) 값을 산출하고, 이를 통하여 prepreg 제작 방식의 장단점, 제작에 필요한 설계 조건 및 기초 자료 등을 고찰하여 보았다.

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Filament Winding 성형법을 이용한 헬리콥터 로터깃 Spar용 복합재료의 피로거동 (Fatigue Behavior of the Filament Winding Composite Spar for the Helicopter Blade)

  • 김진봉;황병선;김태욱;권동일
    • 한국복합재료학회:학술대회논문집
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    • 한국복합재료학회 1999년도 추계학술발표대회 논문집
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    • pp.53-56
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    • 1999
  • 헬기 로터깃은 최초로 항공기의 일차구조물로 사용된 대형 복합재료구조물이다. 헬기 로터깃은 운용기간(service life)동안에 $10^{7}$이나 $10^{8}$의 high-cycle 피로환경을 경험가게 된다. 로터깃은 복합재료가 알맞게만 사용된다면 거의 무한대의 피로수명을 갖게된다고 알려져 있다.

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CNG 복합용기의 필라멘트 와인딩 공정에 관한 연구 (A Study on Filament Winding Process of A CNG Composite Pressure vessel)

  • 김철;김의수;김지훈;최재찬;박윤소
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 춘계학술대회 논문집
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    • pp.656-660
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    • 2002
  • The fiber reinforced composite material is widely used in the multi-industrial field where the weight reduction of the infrastructure is demanded because of their high specific modulus and specific strength. Pressure vessels using this composite material in comparison with conventional metal vessels can be applied in the field where lightweight and the high pressure is demanded from the defense and aerospace industry to rocket motor case due to the merits which are energy curtailment by the weight reduction and decrease of explosive damage precede to the sudden explosion which is generated by the pressure leakage condition. In this paper, for nonlinear finite element analysis of E-glass/epoxy filament winding composite pressure vessel receiving an internal pressure, the standard interpretation model is developed by using the ANSYS 5.7.1, the general commercial program, which is verified as the accuracy and useful characteristic of the solution based on Auto LISP and ANSYS APDL. Both the preprocessor for doing exclusive analysis of filament winding composite pressure vessel and postprocessor that simplifies result of analysis have been developed to help the design engineers.

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필라멘트 와인딩 압력용기의 최적설계와 CNG자동차 연료 충진용기 개발 (A Study on filament Winding Process of A CNG Composite Pressure Vessel)

  • 김의수;김지훈;박윤소;김철;최재찬
    • 한국정밀공학회:학술대회논문집
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    • 한국정밀공학회 2002년도 추계학술대회 논문집
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    • pp.933-937
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    • 2002
  • The fiber reinforced composite material is widely used in the multi-industrial field where the weight reduction of the infrastructure is demanded because of their high specific modulus and specific strength. Pressure vessels using this composite material in comparison with conventional metal vessels can be applied in the field where lightweight and the high pressure are demanded from the defense and aerospace industry to rocket motor case due to the merits which are energy cutdown the weight reduction and decrease of explosive damage preceding to the sudden explosion which is generated by the pressure leakage condition). In this paper, for nonlinear finite element analysis of E-glass/epoxy filament winding composite pressure vessel receiving an internal pressure, the standard interpretation model is developed by using the ANSYS, general commercial software, which is verified as the accuracy and useful characteristic of the solution based on Auto LISP and ANSYS APDL. Both the preprocessor for doing exclusive analysis of filament winding composite pressure vessel and postprocessor that simplifies result of analysis have been developed to help the design engineers.

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D.D.I 공정으로 제조된 금속라이너를 이용한 CNG 복합재 압력용기의 설계 자동화 시스템 개발 (Development of an Automated Design System of CNG Composite Vessel using Steel Liner Manufactured by D.D.I Process)

  • 김의수;김지훈;박윤소;김철;최재찬
    • 한국정밀공학회지
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    • 제20권1호
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    • pp.205-213
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    • 2003
  • The fiber reinforced composite material is widely used in the multi-industrial field where the weight reduction of the infrastructure is demanded because of their high specific modulus and specific strength. It has two main merits which are to cut down energy by reducing weight and to prevent explosive damage preceding to the sudden bursting which is generated by the pressure leakage condition. Therefore, Pressure vessels using this composite material in comparison with conventional metal vessels can be applied in the field such as defense industry, aerospace industry and rocket motor case where lightweight and the high pressure are demanded. In this paper, for nonlinear finite element analysis of E-glass/epoxy filament winding composite pressure vessel receiving an internal pressure, the standard interpretation model is developed by using the ANSYS, general commercial software, which is verified as the accuracy and useful characteristic of the solution based on Auto LISP and ANSYS APDL. Both the preprocessor for doing exclusive analysis of filament winding composite pressure vessel and postprocessor that simplifies result of analysis have been developed to help the design engineers.

KSR-III 삼단 복합재 연소관의 구조 해석 및 변형률 측정 (Structural Analysis and Strain Monitoring of the Filament Wound Composite Motor Case used in KSR-III Rocket)

  • 박재성;김철웅;조인현;오승협;홍창선;김천곤
    • Composites Research
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    • 제14권6호
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    • pp.24-31
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    • 2001
  • 필라멘트 와인딩 연소관의 제작에 있어서 라이너 표면의 형상과 와인딩되는 섬유각도는 제작 공정상의 편의와 제작 후 구조물의 성능에 큰 영향을 미친다. 본 연구에서는 두 개의 반구를 합친 험상의 라이너 위에 와인딩된 로켓 연소관의 유한 요소 해석을 수행하였다. 32개의 스트레인 게이지를 표면에 부탁한 후 수압실험을 실시하여 유만 요소 해석 과정을 검증하였고, 웨이퍼(wafer)를 통한 국부적 보강 방법에 대한 해석을 수행하였다. 파손에 따른 재료의 비선형 거동을 고려한 점진적 파손 해석을 통해 연소관의 과열 압력과 취약부위에 대한 연구를 수행하였다.

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필라멘트 와인딩 공법으로 제작한 탄소섬유/에폭시 복합소재 평판의 저속 낙하 충격시험 시뮬레이션에 관한 연구 (Stundy on Simulation Characteristics of Low Velocity Impact Test of Carbon/Epoxy Composite Plates Manufactured by Filament Winding Method)

  • 변종익;김종열;허석봉;김한상
    • 한국수소및신에너지학회논문집
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    • 제29권2호
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    • pp.190-196
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    • 2018
  • Carbon fiber/epoxy composites are typical brittle materials and have low impact properties. Recently, it is important to investigate impact characteristics of carbon fiber composites because of increasing use as automobile parts and high pressure hydrogen vessels of fuel cell electric vehicles for light weight. In this study, the low velocity impact properties of carbon fiber/epoxy composites fabricated by a filament winding method are studied. The low velocity impact properties were measured by performing tests according to ASTM D7136. The low velocity impact simulations were carried out using commercial structural analysis software, Abaqus. The absorbed energy and the delamination shapes were compared between the experimental and simulation results. The numerical analysis method showed that the absorbed energy decreased with the reduced number of cohesive elements in the composite models.