• Title/Summary/Keyword: Field failure data analysis

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Development of Reliability Demonstration Test for Personal Blood Glucose Meters (개인용 혈당측정기의 신뢰성 보증시험 개발)

  • Kim, Gi-Young;Park, Ho-Joon;Park, Chan-Soo;Ham, Jung-Keol;Jang, Joong Soon
    • Journal of Applied Reliability
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    • v.13 no.4
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    • pp.299-307
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    • 2013
  • The value of blood sugar is measured by a personal blood glucose meter which consists of two parts: a glucose strip and a blood glucose meter. A personal blood glucose meter makes use of electric media which are composed of glucose oxidase and electron. This study is to propose a method of reliability demonstration test derived from field data analysis and FMEA(Failure Mode and Effect Analysis). Detailed Conditions for reliability demonstration test are selected from the comparison of various failure mechanisms. The most dominant failure mechanism is wear-out which is caused by strip insertion/extraction. The testing device that can reproduce the failure mechanism of strip insertion/extraction is made to conduct reliability demonstration test. Using the testing device, it is confirmed that target lifetime of selected devices is more than 2 years.

A Case Study of RAM Analysis Using Field Data: Focusing on Korean Warship (야전운용제원을 활용한 RAM분석 사례: 해군함정을 중심으로)

  • Sohn, Jung-Mok;Chang, Chung-Moo;Won, You-Dong
    • The Journal of the Korea Contents Association
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    • v.12 no.12
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    • pp.395-412
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    • 2012
  • RAM analysis using field data is important and useful for acquisition and operation of weapon systems. But this kind of analysis didn't conducted due to the absence of weapon system's failure data in case of warship. This study suggest failure tracking process based on maintenance and repair parts consumption data and proves suggested method enables conducting RAM analysis. This method obtains validity through field operator's reviews. The results on 9 warships in this study significantly correspond with weapon system operator's experiences. Because the result of this study contains effects of various operational environments in field, it will useful for correction and verification on existing another weapon system's RAM estimates. If this kind of RAM data are sufficiently accumulated, it will be used to DB of korean unique RAM analysis.

Collection and Analysis of Automotive Field Reliability Data (자동차 필드데이터 수집 및 신뢰도 분석)

  • Kwon, Young-Il
    • Journal of Applied Reliability
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    • v.8 no.1
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    • pp.1-13
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    • 2008
  • A methodology for collection and analysis of automotive field reliability data is presented. Automotive warranty system usually covers a pre-determined period of time and/or mileage accumulation. Therefore mileage information for the vehicles that have not experienced any failure or problems during the warranty period is not available. In this paper, a reliability analysis method using the estimated mileage distribution from an additional survey for vehicles that have not any record during the warranty period is proposed. Methods of reliability analysis using the warranty information collected under the EU and US warranty policies are also provided.

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Accelerated Life Test and Analysis of Track Drive Unit for an Excavator (주행 구동 유니트의 가속 수명 시험 및 분석)

  • Lee Y.B.;Park J.H.
    • Transactions of The Korea Fluid Power Systems Society
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    • v.2 no.2
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    • pp.1-7
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    • 2005
  • For the reliability evaluation of the track drive unit(TDU), firstly, we analyzed the major failure modes through FMEA(failure mode & effects analysis), FTA(failure tree analysis), and 2-stage QFD(quality function deployment), and then quantitatively determined the priority order of test items. The Minitab analysis was also performed for prediction of life distribution and parameters of TDU by use of field failure data collected from 430 excavators for two years. In addition, we converted the fluctuation load in field conditions into the equivalent load, and for evaluation of the accelerated lift by the cumulative fatigues, the equivalent load is again divided into the fluctuation load by reference of test time. And then, by use of the test method in this paper, the acceleration factor(AF) of needle bearing inside planetary gear which is the most weakly designed part of TDU is achieved as 5.3. This paper presents the quantitative selection method of test items for reliability evaluation, the determination method of the accelerated life test time, and the method of non-failure test time based on a few of samples. And, we proved the propriety of the proposed methods by experiments using a TDU for a 30 ton excavator.

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Analysis of Field Reliability Data with Supplementary Information on Degradation Data and Covariates (열화자료와 설명변수 정보를 고려한 사용현장 신뢰성 자료의 분석)

  • 서순근;하천수
    • Journal of Applied Reliability
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    • v.2 no.2
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    • pp.63-83
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    • 2002
  • Degradation data can provide more reliability information than traditional failure-time data, especially products with few or no failures. This paper is concerned with a method of estimating lifetime distribution from field data with supplementary information on degradation data and covariates. When a distribution of degradation rate obtained by follow-up study for a portion of products that survive after-warranty follows a reciprocal-Weibull or lognormal distribution. A time-to-failure distribution of the product follows Weibull or lognormal distribution, respectively. A method of estimating lifetime parameters for this kind of data and their asymptotic properties are studied. Effects of after-warranty report probability, follow-up rate, and proportion of degradation data on pseudo maximum likelihood estimators of these parameters are investigated.

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Reliability improvement method in weapon systems through field failure data analysis (무기체계 고장사례분석으로 본 무기체계 신뢰성 개선방안)

  • Song, Il-Ho
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.19 no.12
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    • pp.110-117
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    • 2018
  • Recently, as weapon systems have become more complex and multi-functional, the difficulty of the operation and maintenance of weapon systems in the military have become increasingly difficult. On the other hand, the service period of operations and maintenance workers who perform operations and maintenance has been shortened, and the skill of system operation and maintenance has been lowered. This complexity and multi-functionality of equipment cause malfunctions and errors of users and maintenance personnel, and degradation of the reliability affects availability and combat readiness. In addition, life cycle costs have been gradually increasing. Therefore, I would like to suggest an improvement plan of the design of weapon systems and ILS (Integrated Logistics Support) in order to examine the implications of failure in the military. The weapon system is operated in the ROK Navy. Data from 730 cases of failure of weapon systems was collected, and analyzed. The results of the analysis are classified into failures that can be prevented in advance and failures that cannot be prevented. This shows the portion of preventable failures in weapon systems and proposes measures to minimize failures.

Cost Analysis on Warranty Policies Using Freund's Bivariate Exponential Distribution

  • Park, Minjae;Kim, Jae-Young
    • Journal of Korean Society for Quality Management
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    • v.42 no.1
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    • pp.1-14
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    • 2014
  • Purpose: In this paper, the minimal repair-replacement warranty policy is used to carry out a warranty cost analysis with warranty servicing times and failure times that are statistically correlated to bivariate distributions. Methods: Based on the developed approach by Park and Pham (2012a), we investigate the property of the Freund's bivariate exponential distribution and obtain the number of warranty services using the field data to conduct the warranty cost analysis. Results: Maximum likelihood estimates are presented to estimate the parameters and the warranty model is investigated using a Freund's bivariate exponential distribution. A numerical example is discussed to deal with the applicability of the developed approach in the paper. Conclusion: A novel approach of analyzing the warranty cost is proposed for a product in which failure times and warranty servicing times are used simultaneously to investigate the eligibility of a warranty claim.

A Study on the Prediction of Failure Rate of Airforce OO Guided Missile Based on Field Failure Data (야전운용제원에 기반한 공군 OO유도탄 고장률 예측에 관한 연구)

  • Park, Cheonkyu;Ma, Jungmok
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.21 no.7
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    • pp.428-434
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    • 2020
  • The one-shot weapon system is destroyed after only one mission. So, the system requires high reliability. Guided missiles are one-shot weapon systems that have to be analyzed by storage reliability since they spend most of their life in storage. The analysis results depend on the model and the ratio of correct censored data. This study was conducted to propose a method to more accurately predict the future failure rate of Air force guided missiles. In the proposed method, the failure rate is predicted by both MTTF (Mean Time To Failure) and MTBF (Mean Time Between Failure) models and the model with a smaller error from the real failure rate is selected. Next, with the selected model, the ratio of correct censored data is selected to minimize the error between the predicted failure rate and the real failure rate. Based on real field data, the comparative result is determined and the result shows that the proposed sampling rate can predict the future failure rate more accurately.

Analysis of Incomplete Field Data with Covariates (설명변수를 고려한 불완전 사용현장데이터 분석)

  • Oh, Young-Seok;Choi, In-Su;Bai, Do-Sun
    • Journal of Korean Institute of Industrial Engineers
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    • v.25 no.4
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    • pp.510-516
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    • 1999
  • This paper proposes methods of estimating lifetime distribution from incomplete field data under parametric regression models. Failure-record data-failure times and covariates-reported to the manufacturer can be seriously incomplete for satisfactory inference since only reported failures are recorded. This paper assumes that within-warranty data are reported with probability $P_1$ ($\leq1$) and after-warranty data are reported with Methods of obtaining pseudo and after-warranty data are reported with $P_2$ (< $P_1$). Methods of obtaining pseudo maximum likelihood estimators(PMLEs) are outlined, their asymptotic properties are studied, and specific formulas for Weibull distribution are obtained. Simulation studies are perfumed to investigate the effects of follow-up percentage on the PMLEs.

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Durability Improvement of High Pressure Seal for ISU under the Track Vibration (궤도진동에 대한 ISU 고압 시일 내구성능 개선)

  • Han, In-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.17 no.2
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    • pp.112-117
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    • 2009
  • The new suspension, called ISU(In-arm suspension system) was developed for Infantry Fighting Vehicle. During vehicle field test, early failure of ISU's sealing system was occurred after driving the paved road. From the failure analysis, ISU's displacement data was obtained. In analysis of PSD data, track induced vibration which has high frequency and small amplitude characteristics, was dominant. Such track vibration would result in early seal failure because of friction increase and lack of lubrication. To simulate track vibration environment in laboratory, seals were tested under the condition of 20Hz, ${\pm}1$, ${\pm}2mm$ amplitude. The same type of seal failure occurred in vehicle test, was reproduced in the lab test under ${\pm}1mm$ amplitude. From the test results, the durability of improved seal was increased by 2.5 times compared with the previous one.