• Title/Summary/Keyword: Field failure data analysis

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A Case Study on Determining the Replacement Interval for the CMB Contactor (CMB접촉기의 교환주기 결정에 관한 사례연구)

  • Park, Min-Heung;Shin, Baek-Chul;Kim, Chul-Su;Choi, Deuck-Ho
    • Proceedings of the KSR Conference
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    • 2009.05a
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    • pp.191-197
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    • 2009
  • As a case study on determining the replacement interval for the CMB contactor, we analyzed a field failure data during 59 months and through the simulation reliability is analyzed. As a result of analyzing the reliability we estimated parameters and analyzed distribution characteristics. Ultimately using the estimated results and applying the Age Replacement Policy considered the cost information, CMB contactor's replacement interval is determined. Through the comparison, analysis between the replacement interval and manufacturing company's, the necessity of replacement interval that is reflected in our operation circumstances is examined.

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Case Study on Improvement of Reliability Prediction Accuracy in Development Phase for Aircraft (항공기 개발단계에서의 신뢰도 예측 정확도 향상에 관한 사례연구)

  • Kim, Young-Il;Byun, Kwang-Sik;Kim, Han-Tai
    • Journal of the Korean Society for Aviation and Aeronautics
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    • v.17 no.4
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    • pp.25-31
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    • 2009
  • In development phase of the Aircraft Systems, the reliability prediction of electronic equipments are usually performed using MIL-HDBK-217. The reliability of fielded electronic systems, however, used to be underestimated with MIL-HDBK-217. To solve this problem, some alternatives are suggested and Telcordia SR-332 is among them. In this case study, the reliability of ESU which controls gas turbine engine is predicted using Telcordia SR-332 along with the development test data. The predicted reliabilities of ESU using Telcordia SR-332 and MIL-HDBK-217 are also compared. As a result this case study showed that the predicted reliability using Telcordia SR-332 was better close to field(operation) reliability than MIL-HDBK-217.

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A Study on Fault Prediction Algorithm and Failure Instance Analysis of Electric Power Relay (전력릴레이 고장사고 사례분석 및 고장예측 알고리즘 연구)

  • Kim, Yong-Kyu;Kwak, Dong-Kurl;Lee, Seung-Chul
    • Proceedings of the KIPE Conference
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    • 2015.07a
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    • pp.15-16
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    • 2015
  • According to 2014 fire statistical yearbook in the National Fire Data System, a main cause of fire is electrical fire except carelessness fire. Joint/contact badness is the one of the main cause of electrical fire. Furthermore, power relays which are used in electric panel board, motor control center and automation controller, are main element of automation system in the industry field. Overload, voltage unbalance and open-phase due to joint/contact badness of terminal make electric accidents or electrical fires. In order to prevent joint/contact badness of terminal, this paper proposes a sensing circuit of chattering, tracking, arc current, voltage unbalance and open-phase etc. Some experimental tests of the proposed apparatus confirm practicality and validity of the theoretical results.

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A Study on the Prediction of Weapon System Availability Using Agent Based Modeling and simulation (에이전트 기반 모델링 및 시뮬레이션을 이용한 무기체계 가용도 예측에 관한 연구)

  • Lee, Se-Hoon;Choi, Myoung-Jin
    • Journal of Korea Society of Digital Industry and Information Management
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    • v.17 no.1
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    • pp.25-34
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    • 2021
  • Availability is one of the important factor for developing weapon system, because it indicates the mission capability and sustainable life cycle management of weapon system. Recently, as weapon system becomes more advanced and more complex, availability estimation becomes more important to reduce the life cycle cost of weapon system. Modeling and simulation(M&S) is useful method to describe the availability of complex weapon system applying operational environment and maintenance plan. Especially agent based model(ABM) has the strength to describe interactions between agents and environments in complex system. Therefore, this paper presents the availability estimation of weapon system using agent based model. The sample data of part list and reliability analysis is applied to build availability estimation model. User agent and mechanic agent are developed to illustrate the behavior of operation and maintenance using formal specification. Storage reliability is applied to describe failure of each parts. The experimental result shows that this model is quite useful to estimate availability of weapon system. This model may estimate more reasonable availability, if full scale data of weapon system and real field data of operation is provided.

Determination of Critical Hazard Factors in Vehicle-Mounted MEWP using Fuzzy-FMEA (퍼지-FMEA기법을 이용한 차량탑재형 고소작업대 사고의 주요 유해위험요소 위험우선순위 결정)

  • Seyoon Oh;Kangdon Lee;Jaeho ,Shin;Jae-Yong Lim
    • Journal of the Korean Society of Safety
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    • v.38 no.1
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    • pp.9-17
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    • 2023
  • In this study, we aimed to identify the important hazard factors and determine their criticality in causing serious accidents in vehicle-mounted mobile elevated work platforms (MEWPs). Fuzzy failure modes and effects analysis (FMEA)was performed using accident data and a survey of experts. To determine the hazard factors, the accident data for the last 10 years were used and a questionnaire survey was designed. The questionnaire survey was sent to four experts in the field of occupational safety to determine the severity, occurrence, and detectability of serious accidents in MEWPs. Furthermore, objective RPN scores and risk priority were obtained using fuzzy FMEA. Finally, the criticality of hazard factors in descending order was found to be overloading, non-installation or defective installation of outriggers, breakage due to wire rope aging, and illegal remodeling of vehicle structures. The results were verified by comparing the occurrence data of serious disasters.

Study on Accelerated Life Test Design for a Gear Type Lubrication Pump for Automatic Transmission (자동변속기 윤활용 기어펌프의 가속 수명시험 설계에 관한 연구)

  • Park, Jong-Won;Jung, Dong-Soo
    • Journal of Applied Reliability
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    • v.12 no.3
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    • pp.201-213
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    • 2012
  • A gear type lubrication pump is an essential component of the powertrain and has a major role for supplying oil to the gears and bearings in automatic transmission with a hydraulic clutch. Therefore, the durability test code design of lubrication pump is very important to ensure the reliability of the entire transmission and the vehicle. In this study, the design process for the life testing of lubrication pump has been generalized by four steps. The four design steps of the life testing of lubrication pump consist of the configuration of load spectrum, rain flow counting and analysis of load level, the equivalent damage assessment and test code generation. In fact, the load spectrum should be obtained from the field operating condition but that kind of data is the top secret of manufacturers. This is not open to the public in general. So we could use the artificially simulated load spectrum instead of field obtained one and focused on the development of the general process for designing the life test of a gear type lubrication pump. Reliability goals for lubrication pump, pressure, torque, temperature and load spectrum, if present, as appropriate for the given test conditions, accelerated life testing for the lubrication pump can be designed by the developed design steps.

Prediction of TBM disc cutter wear based on field parameters regression analysis

  • Lei She;Yan-long Li;Chao Wang;She-rong Zhang;Sun-wen He;Wen-jie Liu;Min Du;Shi-min Li
    • Geomechanics and Engineering
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    • v.35 no.6
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    • pp.647-663
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    • 2023
  • The investigation of the disc cutter wear prediction has an important guiding role in TBM equipment selection, project planning, and cost forecasting, especially when tunneling in a long-distance rock formations with high strength and high abrasivity. In this study, a comprehensive database of disc cutter wear data, geological properties, and tunneling parameters is obtained from a 1326 m excavated metro tunnel project in leptynite in Shenzhen, China. The failure forms and wear consumption of disc cutters on site are analyzed with emphasis. The results showed that 81% of disc cutters fail due to uniform wear, and other cutters are replaced owing to abnormal wear, especially flat wear of the cutter rings. In addition, it is found that there is a reasonable direct proportional relationship between the uniform wear rate (WR) and the installation radius (R), and the coefficient depends on geological characteristics and tunneling parameters. Thus, a preliminary prediction formula of the uniform wear rate, based on the installation radius of the cutterhead, was established. The correlation between some important geological properties (KV and UCS) along with some tunneling parameters (Fn and p) and wear rate was discussed using regression analysis methods, and several prediction models for uniform wear rate were developed. Compared with a single variable, the multivariable model shows better prediction ability, and 89% of WR can be accurately estimated. The prediction model has reliability and provides a practical tool for wear prediction of disc cutter under similar hard rock projects with similar geological conditions.

Development of the Accelerated Life Test Method & Life Test Equipment for the Counterweight of the Construction Machinery (건설기계용 카운터웨이트 시험장비 및 가속수명시험법 개발)

  • Lee, Gi-Chun;Lee, Young-Bum;Choi, Byung-Oh;Kang, Bo-Sik;Kim, Do-Sik;Choi, Jong-Sik;Kim, Jae-Hoon
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.39 no.12
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    • pp.1275-1280
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    • 2015
  • A large-sized exciter that vibrates a two-ton component is required to simulate the field operating conditions of a counterweight of an excavator. However, it is difficult for a small-medium sized company to obtain a large exciter for the life test of a counterweight which is an equivalent counterbalancing weight that balances a load. Therefore, in this study, we developed life test equipment for evaluating the reliability of construction machinery weighing about two tons. It simulates the field operating conditions using rotational vibrators consisting of electric motors. A failure analysis of the counterweight was also performed for the major components. Field data acquired from various sites were applied to the life test design of the counterweight. Finally, a zero-failure qualification test based on the accelerated life test was designed, and there was no failure during the test, which guarantees a life of $B_5$ 10,000 hours.

Slope Failure Prediction through the Analysis of Surface Ground Deformation on Field Model Experiment (현장모형실험 기반 표층거동분석을 통한 사면붕괴 예측)

  • Park, Sung-Yong;Min, Yeon-Sik;Kang, Min-seo;Jung, Hee-Don;Sami, Ghazali-Flimban;Kim, Yong-Seong
    • Journal of the Korean Geosynthetics Society
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    • v.16 no.3
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    • pp.1-10
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    • 2017
  • Recently, one of the natural disasters, landslide is causing huge damage to people and properties. In order to minimize the damage caused by continuous landslide, a scientific management system is needed for technologies related to measurement and monitoring system. This study aims to establish a management system for landslide damage by prediction of slope failure. Ground behavior was predicted by surface ground deformation in case of slope failure, and the change in ground displacement was observed as slope surface. As a result, during the slope failure, the ground deformation has the collapse section, the after collapse precursor section, the acceleration section and the burst acceleration section. In all cases, increase in displacement with time was observed as a slope failure, and it is very important event of measurement and maintenance of risky slope. In the future, it can be used as basic data of slope management standard through continuous research. And it can contribute to reduction of landslide damage and activation of measurement industry.

A Study on Development Cost Attributes Analysis of NHPP Software Reliability Model Based on Rayleigh Distribution and Inverse Rayleigh Distribution (레일리 분포와 역-레일리 분포에 근거한 NHPP 소프트웨어 신뢰성 모형의 개발비용 속성 분석에 관한 연구)

  • Yang, Tae-Jin
    • The Journal of Korea Institute of Information, Electronics, and Communication Technology
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    • v.12 no.6
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    • pp.554-560
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    • 2019
  • In this study, after applying the finite failure NHPP Rayleigh distribution model and NHPP Inverse Rayleigh distribution model which are widely used in the field of software reliability to the software development cost model, the attributes of development cost and optimal release time were compared and analyzed. To analyze the attributes of software development cost, software failure time data was used, parametric estimation was applied to the maximum likelihood estimation method, and nonlinear equations were calculated using the bisection method. As a result, it was confirmed that Rayleigh model is relatively superior to Inverse Rayleigh model because software development cost is relatively low and software release time is also fast. Through this study, the development cost attributes of the Rayleigh model and the Inverse Rayleigh model without the existing research examples were newly analyzed. In addition, we expect that software developers will be able to use this study as a basic guideline for exploring software reliability improvement method and development cost attributes.