• 한국재료학회지
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• 제6권8호
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• pp.786-795
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• 1996

열가소성 고분자 복합재료 개발을 위하여 매트릭스 수지로는 폴리프로필렌섬유(PP)를 사용하고 유기계 강화소재로 폴리비닐알코올(비닐론, VF), 아라미드(케블라-49, KF) 및 폴리아미드섬유(PAF)등을 사용하였다. 복합매트제조장치로서 복합매트를 제조하고 가열.압축하여 고분자 복합재료를 성형하였다. 제조한 고분자 복합재료의 형태학, 유변학적 및 기계적특성 등을 측정하였다. 형태학에서 미트릭스와 강화섬유 간의 젖음성은 강화섬유의 함량이 증가함에 따라 감소하는 경향을 보였다. PAF/PP와 VF/PP 복합재료에 대한 점성도는 낮은 주파수 영역에서 강화섬유의 함량이 증가됨에 따라 증가하였으나, 높은 주파주 영역에서 5-20wt%로 강화된 복합재료는 매트릭스인 PP에 근접하게 감소된 점성도를 나타냈다. 기계적 특성은 강화 섬유의 함량에 따라 변하였으며, VF/PP 및 KF/PP 복합재료가 PAF/PP 계에 비해 우수한 현상을 보였다.

• 대한기계학회논문집A
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• 제20권4호
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• pp.1146-1153
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• 1996

The properties of FRP(fiber-reinforced plastics) depend not only on the characteristics of the matrix but also on the structure of fiber mat and the fiber type of reinforcement. Therefore it is very important to study the characteristics of reinforcement and matrix. In this paper, a method is proposed which can be used to measure the mean coeffcient of separation for the press molding of FRP, and the mean equivalent coefficient of separation is obtained from the separation coefficient. And the relationship between the mean equivalent coefficient of separation and the structure of fiber mat is discussed. The effects of corrlelation coefficient between separation and orientation on the mean equivalent coefficient are also presented.

• 한국섬유공학회:학술대회논문집
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• 한국섬유공학회 1993년도 ACT 93
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• pp.599-604
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• 1993

• 대한기계학회논문집A
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• 제27권10호
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• pp.1636-1643
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• 2003

In this study, bolted joint made of Glass-Mat Reinforced Thermoplastics (GMT) specimen was under tensile loading to investigate the relation between joint strength and glass-fiber weight fraction of the flat plate specimen. The effect of molding conditions such as the initial size of a GMT charge and molding temperatures was investigated under plane strain condition. In consideration of the specimen geometry, minimum end distance and width of the specimen to induce the bearing fracture mode of the bolted joint were determined. And finally, the effect of the outer diameter of washer and clamping pressure on joint strength was also investigated. Since joint strength is dependent on the local glass-fiber weight fraction, experimentally measured strength was modified, considering its irregular values of the specimen molded under various processing conditions in order to obtain a reasonable correlation between the two.

• Korea-Australia Rheology Journal
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• 제14권4호
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• pp.175-188
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• 2002

We review the modeling and simulation of fiber orientation during injection molding processes of short fiber reinforced thermoplastics. Generally, a group of fibers are described in terms of probability distribution function or orientation tensor. Various closure approximation models to express higher order tensor in terms of Bower order tensors are reviewed. Rheology of fiber suspensions, multiple fiber-fiber interaction and numerical technique for the prediction of fiber orientation are also considered for concentrated situations.

• Journal of Advanced Marine Engineering and Technology
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• 제18권3호
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• pp.63-67
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• 1994

A main property for fiber reinforced thermoplastic composite material in compression molding is the flow of fibers. This flow is so effective a long direction of acting force that this study examined for the inclined angel of 30$^{\circ}$, 45$^{\circ}$ and 6$^{\circ}$. Below the near softing temperature of plastic, the fiber has been fractured at a point so that the fiber strength is smaller then the local hydrostatic stress in the mold. It has been found that the position of fracture is changing accrding to the incling angle. In case of the above softing temperature, the larger the inclined is, the farther the flow of fiber move. Also the plastic flow has been progresed with the cicular are type.

• 한국공작기계학회논문집
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• 제10권2호
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• pp.115-123
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• 2001

In recent years, compression molding of long fiber-reinforced thermoplastics has been increased in commercial aspects. In the process of compression molding of composites, the flow analysis must be developed in order to accurately predict the finished part properties as a function of the molding process parameters. In this model FRTP is assumed to be nonisothermal fluid, which has different viscosities in extensional and in shear. For verification of the model, the formation of a knit line in the L-shaped parts is compared with that of experiments results. In this paper we will discuss the effects of extensional & shear viscosity ratio and slip parameter $\alpha$ on the other modle fill-ing parameters.

• 소성∙가공
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• 제6권4호
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• pp.311-318
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• 1997

In recent years, compression molding of fiber-reinforced thermoplastics has been increased in commercial aspects. During a compression molding process of composites, the flow analysis must be developed in order to accurately predict the finished part properties as a function of the molding process parameters. In this paper, a new model is presented which can be used to predict the flow under consideration of the slip of mold-composites and extensional & shear viscosity ratio M and slip parameter$\alpha$ on the mold filling parameters are discussed.

• 대한기계학회논문집A
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• 제23권7호
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• pp.1075-1084
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• 1999

The family of unidirectional continuous fiber reinforced polymeric composites are currently used in automotive bumper beams and load floors. The material properties and mechanical characteristics of the compression molded parts are determined by the curing behavior, fiber orientation and formation of knit lines, which are in turn determined by the mold filling parameters. In this paper, a new model is presented which can be used to predict the 3-dimensional flow under consideration of the slip of mold-composites and anisotropic viscosity of composites during compression molding of unidirectional fiber reinforced thermoplastics for isothermal state. The composites is treated as an incompressible Newtonian fluid. The effects of longitudinal/transverse viscosity ratio A and slip parameter $\alpha$ on the buldging phenomenon and mold filling patterns are also discussed.

• 한국기계가공학회지
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• 제16권5호
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• pp.25-30
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• 2017

Carbon-fiber-reinforced plastic (CFRP) composite materials have been widely used in various industrial fields because the design variables can be adjusted according to the application of the required structure. Thermosetting and thermoplastic resins are used as the base materials of CFRP composites for the lightweight construction of automotive components. Thermoplastics have several advantages such as no curing and recyclability compared to thermosetting resin. In this study, CFRP composites were made using the Long-Fiber Thermoplastic-Direct (LFT-D) process. The LFT-D process includes an in-line production system that directly impregnates a thermoplastic resin, extrudes the composite material, and molds it. This process increases the strength and decreases the molding time. The tensile strength characteristics on the mechanical properties of CFRP were analyzed according to the parameters of LFT-D based on thermoplastics. To analyze the properties of CFRP, the specimens were prepared based on the tensile test standard ASTM 3039 of composite materials.