• Title/Summary/Keyword: Ferrite-core

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Al-Si 용융 도금된 보론강 CO2 레이저 용접부의 미세조직과 기계적 성질에 미치는 핫스탬핑 처리의 영향 (Effect of Hot-Stamping on Mechanical Properties and Microstructures of CO2 Laser Welded Boron Steel coated with Al-Si layer)

  • 오명환;공종판;신현정;권민석;정병훈;강정윤
    • 한국레이저가공학회지
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    • 제16권3호
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    • pp.1-10
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    • 2013
  • In this study, Al-Si coated boron steel(1.2 mm) were laser welded by $CO_2$ laser and hot-stamping was applied to the laser joints. Tensile properties and microstructures of the joints were investigated before and after hot-stamping. Tensile and yield strengths of the as welded specimen similar with base metal and fracture occurred base metal of boron steel. Although, in case of heat treated specimen, fracture occurred fusion zone that Al segregated zone near the bond line. These could be explained by the existence of ferrite, in the Al segregated zone near the bond line and base metal of boron steel. Before hot-stamping, hardness of base metal is lower than fusion zone and heat affected zone in spite of exist Al segregation zone($Fe_3$(Al,Si)). So fracture occurred base metal. Although, after hot-stamping, microstructure of base metal and welds zone transformed to martensite and bainite except in Al segregation zone near the bond line that $Fe_3$(Al,Si) transformed to a-ferrite. So fracture occurred Al segregation zone near the bond line.

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Flat TR용 핵심 쿄아의 제조와 동작 특성 안정화 연구 (Study on manufacturing and operating characteristics of Magnetic cores for Flat TR)

  • 한세원;조한구;유동욱;류명효;최광보;김성배
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2003년도 춘계학술대회 논문집 유기절연재료 방전 플라즈마연구회
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    • pp.23-26
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    • 2003
  • The flat transformer, typically, has a number of parallel single turn secondary windings. Each secondary winding is coupled to the same primary winding. Therefore, the current in each secondary winding is equal to the ampere-turns in the primary winding, and to each other. These characteristics are particularly advantageous where parallel rectifiers are used. The windings share the current equally, with no need for ballast resistors or other added components. In this study, the ferrite magnetic core samples of Mn-Zn system for the Flat transformer are manufactured and the electrical and magnetic characteristics of its tested. The density of sample FO2-2 sintered at $1350^{\circ}C$ is $4.00kg/m^3$, which shows the good microstructural state. The initial permeability and saturation flux density of FO2 at room temperature is 2700 and 510mT, individually. The power loss of FO2 samples at 250kHz have been ranged $350kW/m^3$ to $80kW/m^3$ with temperature. And the minimum power loss of sample FO2-2 showed at $70^{\circ}C$, which property seems very positive to apply for a flat transformer.

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환경친화형 페라이트 코어 유도결합 플라즈마 고주파 전력 변환 장치 (RF Power Conversional System for Environment-friendly Ferrite Core Inductively Coupled Plasma Generator)

  • 이정호;최대규;김수석;이병국;원충연
    • 조명전기설비학회논문지
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    • 제20권8호
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    • pp.6-14
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    • 2006
  • 본 논문은 TFT-LCD(Thin Film Transistor Liquid Crystal Display) PECVD(Plasma Enhanced Chemical Vapor Deposition) 장비 공정용 챔버(Chamber) 세정을 위한 새로운 플라즈마 세정방법에 적합한 플라즈마 발생방법과 플라즈마 발생을 위한 고주파 전원장치의 전력회로에 관한 연구이다. 세정에 요구되는 고밀도 플라즈마는 안테나 형태의 기존 ICP(Inductively Coupled Plasma) 방식에 강자성체인 페라이트 코어를 적용하므로 써 $1{\times}10^{11}[EA/cm^3]$이상의 고밀도 플라즈마 발생을 가능하게 하였다. 플라즈마 발생을 위한 400[kHz] 고주파 전력 변환장치의 경우 범용 HB(Half Bridge) 인버터 방식을 적용하여 플라즈마 부하에서도 안정적인 영전압 스위칭 동작을 확인 하였다. 변압기 직렬결합 방식을 사용한 10[kW] 고출력을 통해 $A_r$$NF_3$가스 분위기하에서 플라즈마의 밀도와 $NF_3$가스 분해율을 측정하므로서 고주파 전력 변환 장치의 성능을 입증하였다.

LC 공진소자를 이용한 비접촉 전류센서 연구 (Non-Contact Current Sensor Fabricated with LC Resonators)

  • 신광호
    • 한국자기학회지
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    • 제26권4호
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    • pp.137-141
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    • 2016
  • 전력의 효율적인 사용과 에너지 절감을 위한 비접촉 전류측정에 대한 요구가 커지고 있다. 본 연구에서는 무선 비접촉 측정을 가능하게 하는 2개의 결합코일과 전류의 인가에 의해서 인덕턴스가 변화하는 센서코일을 이용한 공진회로를 구성함으로써, 인가되는 전류의 크기에 따라 공진주파수가 변화하는 것을 이용한 비접촉 전류센서를 제안한다. 센서코일의 인덕턴스는 외부에 자석을 부착함으로써 부여되는 바이어스 자계에 의해서 자계(전류)의 크기뿐 아니라 방향을 판단할 수 있었다. 본 연구에서 구성한 비접촉 전류측정장치를 이용하여서 -3~+3 A의 전류를 측정하였을 때 18 V의 출력전압변화를 얻을 수 있었으나, 전류에 대한 출력특성은 선형적이지 않았다. 본 연구에서 제안하는 비접촉 전류측정방법(장치)를 보다 현실화시키기 위해서, 향후 출력신호의 선형화와 분해능의 엄밀한 검토가 필요하다.

내부식용 API 5L X70 다전극 SAW 용접부의 내면 저온인성에 미치는 외면 입열의 영향 (Effect of Heat Input of Outside Weld on Low Temperature Toughness of Inside Weld for Multiple Electrode SA Welded API 5L X70 with Sour Gas Resistance)

  • 안현준;이희근;박용규;은성수;강정윤
    • Journal of Welding and Joining
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    • 제32권1호
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    • pp.93-101
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    • 2014
  • This study aims to investigate the effect of heat input of outside SAW weld on low temperature toughness($-20^{\circ}C$) of inside SAW weld for API 5L X70 with sour gas resistance. As increasing heat input of the outside weld, low temperature toughness of the inside weld was decreased. Especially, in spite of the same heat input, the value of low temperature toughness was fluctuated. On the basis of fracture and microstructure analysis, the low temperature toughness is correlated with the fracture area ratio of shear lips and four kinds of fracture sections. These sections were divided with size and shape of dimple correlated with grain boundary ferrite and cleavage correlated acicular and polygonal ferrite in grain. Therefore, it was seen that these sections were two of final solidification area in the inside weld and the outside weld, no reheated zone and reheated zone in the inside weld. In conclusion, it is thought that the difference of low temperature toughness at the same heat input is due to the fact that each of impact test specimens could have the different microstructure, even though the notch was machined under the error tolerance of 1mm. It is because the final solidification area of the inside weld is very narrow.

함침된 나노결정립 리본을 이용한 광대역 유도형 결합기 연구 (A Study on Broadband Inductive Coupler using Impregnated Nanocrystalline Ribbon)

  • 김현식;주우진;손경락
    • 전기전자학회논문지
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    • 제23권2호
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    • pp.599-605
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    • 2019
  • 페라이트 코어는 연자성 재료로서 유도형 전력선 통신을 위한 결합기 제작에 사용되고 있다. 그러나 전력선 통신환경에 따라 크기를 자유롭게 조절하기 어려운 재료이다. 본 논문에서는 페라이트 보다 투자율이 높은 나노 결정립합금을 이용하여 광대역 전력선 통신용 유도형 결합기 재료로 적용할 수 있음을 보고한다. 나노결정립은 얇은 리본 형태로 제조되므로 토로이달 코어에 감긴 리본의 횟수로 결합기의 크기를 자유롭게 조절할 수 있다. 함침법으로 만든 코어를 이용하여 유도형 결합기를 제작하였고, 이를 비접촉식 전력선 통신용에 적용할 수 있음을 보여주었다. 실험결과 100 A 이하의 선로 전류변동 조건에서 통신거리 100 m 까지는 45 Mbps, 200 m 까지는 8 Mbps의 대역폭을 보였으며 수신율은 100 %이였다.

Design, Implementation and Testing of HF transformers for Satellite EPS Applications

  • Zahran, Mohamed
    • Journal of Power Electronics
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    • 제8권3호
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    • pp.217-227
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    • 2008
  • The electric power subsystems (EPS) of most remote sensing satellites consist of a solar array as a source of energy, a storage battery, a power management and control (PMC) unit and a charge equalization unit (CEU) for the storage battery. The PMC and CEU use high frequency transformers in their power modules. This paper presents a design, implementation and testing results of a high frequency transformer for the EPS of satellite applications. Two approaches are used in the design process of the transformer based on the pre-determined transformer specifications. The transformer is designed based on an ETD 29 ferrite core. The implemented transformer consists of one center-tapped primary coil with eleven center-tapped secondary coils. The offline calculation results and measured values of R, L for transformer coils are convergence. A test circuit for measuring the transformer parameters like voltage, current and B-H hysteresis was implemented and applied. The test results confirm that the voltage waveforms of both primary and secondary coils were as desired. No overlapping occurred between the control signal and the transformer, which was not saturated during testing even during a short circuit test of the secondary channels. The dynamic B-H loop characteristics of the used transformer cores were measured. The sample test results are given in this paper.

플래시버트 용접과 연속열간압연법으로 제조된 철근의 기계적 성질과 미세조직에 미치는 합금원소의 영향 (Effect of Alloying Elements on Mechanical Properties and Microstructure of Steel Bar Fabricated by Endless Bar Rolling System with Flash Butt Welding)

  • 김기원;조승재;강정윤
    • Journal of Welding and Joining
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    • 제27권3호
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    • pp.52-59
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    • 2009
  • Flash butt welding is applied in many industries. New technology was developed recently for joining billets which called "EBROS (Endless Bar Rolling System)". After reheating billets in furnace, two billets were joined using flash butt welding. The objective of this study was to investigate the effect of alloying elements on mechanical properties of flash butt welded zone of hot rolled steel bar. The tensile properties on welded zone of Fe-Mn steel and Fe-Mn-V steel were dropped as compared with non-welded zone. Fe-Mn-Nb steel was opposed to the former. It was found that the white band at the welded zone had high ferrite volume fraction and large ferrite grain size. The vertical white band between flash butt welded billets was transformed into an arrowhead it of steel bar. According to this band, softening has been appeared. There was a interesting phenomenon with HAZ of Fe-Mn-Nb Steel, 40nm scale of particles were observed and hardness of HAZ was higher than non-welded zone.

Cu-Zn-Mg ferrite의 조성성분 및 소결온도에 따른 자기적 특성변화 연구 (Variation of Magnetic Properties of Cu-Zn-Mg Ferrites with Various Compositions and Sintering Temperatures)

  • 고재귀
    • 한국재료학회지
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    • 제13권6호
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    • pp.365-368
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    • 2003
  • Small amounts of additives such as mol % 0.13 NiO and mol % 0.01 $CaCO_3$were added to Cu-Zn-Mg ferrites. Basic composition of the Cu-Zn-Mg ferrites was $Cu_{Cu}$X/$Fe_{0.054}$ /$Zn_{0.486}$$Mg_{0.407}$ $Fe_{1.946}$ $O_4$(group A) and $Cu_{0.263}$$Fe_{0.027}$ $Zn_{0.503}$ $Mg_{0.262}$ $Fe_{1.973}$ $O_4$(group B). Specimens were sintered at different temperatures (1010, 1030, $1050^{\circ}C$) for 2 hours in air followed by an air cooling. Then, effects of various composition and sintering temperatures on the microstructure and the magnetic properties such as inductions, coercive forces, and initial permeabilities of the Cu-Zn-Mg ferrites were investigated. The average grain size increased with the increase of sintering temperature. The magnetic properties obtained from the aforementioned Cu-Zn-Mg ferrite specimens were 1,724 gauss for the maximum induction, 1.0 oersted for the coercive force, and 802 for the initial permeability. These magnetic properties indicated that the specimens could be utilized as the core of IFT (intermediate frequency transformer) and antenna in the amplitude modulation.

$Bi_2O_3$와 CaO 첨가에 따른 PLC용 자심 재료의 물성 (Dependence of the physical properties for magnetic core materials on the concentrations of $Bi_2O_3$ and CaO)

  • 안용운;이해연;김종령;김현식;오영우
    • 한국전기전자재료학회:학술대회논문집
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    • 한국전기전자재료학회 2002년도 춘계학술대회 논문집 초전도 자성체
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    • pp.64-67
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    • 2002
  • The Physical and magnetic properties such as microstructure, permeability and power loss of Ni-Zn ferrite with composition of $Ni_{0.8}Zn_{0.2}Fe_2O_4$, were investigated as the function of $Bi_2O_3$ and CaO contents. The power loss increased in proportion to the amount of $Bi_2O_3$ up to 0.3 wt% but it decreased over than 0.3 wt% addition. The highest permeability of 134 was obtained to the specimen added 1.0 wt% $Bi_2O_3$ since $Bi_2O_3$ contents were strongly dominant to grain growth and size than that of CaO. $Bi_2O_3$ liquid phase created during sintering process promoted sintering and grain growth so that grain size and permeability increased compared to that of the specimens which were sintered with free-additive and CaO. Also, lots of pores existed in the specimen which was added $Bi_2O_3$ wt% with the biggest grain size.

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