• Title/Summary/Keyword: Fe-Ni-Cr Powder

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Characteristics of Ni-based Alloy Bond in Diamond Tool Using Vacuum Brazing Method

  • An, Sang-Jae;Song, Min-Seok;Jee, Won-Ho
    • 한국분말야금학회:학술대회논문집
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    • 한국분말야금학회 2006년도 Extended Abstracts of 2006 POWDER METALLURGY World Congress Part2
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    • pp.1130-1131
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    • 2006
  • We found that the """interface reaction between Ni-based alloy bond, diamond, and steel core is very critical in bond strength of diamond tool. None element from metal bond diffuses into the steel core but the Fe element of steel core was easily diffused into the bond. This diffusion depth of Fe has a great effect on the bonding strength. The Cr in steel core accelerated the Fe diffusion and improved the bond strength, on the other hand, carbon decreased the strength. Ni-based alloy bond including Cr was chemically bonded with diamond by forming Cr carbide. However, the Cr and Fe in STS304 were largely interdiffused, the strength was very low. The Cr passivity layer formed at surface of STS304 made worse strength at commissure in brazing process.

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Fe-Ni-Cr 코팅층 형성을 위한 SLS 공정변수의 최적화 (Optimization of selective laser sintering process parameter for Fe-Ni-Cr coating fabrication)

  • 주병돈;장정환;임홍섭;손영명;문영훈
    • 한국소성가공학회:학술대회논문집
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    • 한국소성가공학회 2009년도 춘계학술대회 논문집
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    • pp.278-281
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    • 2009
  • Selective laser sintering(SLS), a kind of rapid prototyping technology, can provide a process to form many types of coatings. Coated layers by selective laser melting are highly influenced by substrate, powder and laser parameters such as laser power, scan rate, fill spacing and layer thickness. Therefore an attempt to fabricate Fe-Ni-Cr coating on AISI H13 tool steel has been performed by selective laser sintering. In this study, Fe-Ni-Cr coating was produced by experimental facilities consisting of a 200W fiber laser which can be focused to 0.08mm and atmospheric chamber which can control atmospheric pressure with Ar. With power increase or energy density decrease, line width was decreased and line surface quality was improved with energy density increase. Surface quality of coating layer was improved with fill spacing optimization or layer thickness decrease.

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FeSi-(Cu, Ni) 결정질 합금 및 FeCrSiBC 비정질 합금 분말코아의 성형성 및 자기적 특성에 미치는 인산염처리 효과 (Effects of the phosphate coating for forming ability and magnetic properties of FeSi-(Cu, Ni) crystalline alloy and FeCrSiBC amorphous alloy powder cores)

  • 장대호;노태환;이태경;최광보;김윤배;김광윤
    • 한국자기학회:학술대회 개요집
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    • 한국자기학회 2004년도 동계학술연구발표회 논문개요집
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    • pp.91-92
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    • 2004
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치과 SLM용 Ni-Cr 금속분말 특성 관찰 (Production of Ni-Cr Metal Powder by Selective Laser Melting for Dentistry to Observation of Characteristics)

  • 홍민호
    • 대한치과기공학회지
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    • 제37권1호
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    • pp.23-29
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    • 2015
  • Purpose: The selective laser melting (SLM) process for dentistry, which is one of the additive manufacturing technologies (AM) allows for rapid production of a three-dimensional model with complex shape by directly melting metal powder. This process generates detailed items of a three-dimensional model shape through consolidation of a thin powder layer by utilizing both selective melting and laser beam simultaneously. In regard to SLM process, Fe-base powder, Ti-6AI-4V powder, AI-base powder, etc. have been researched. It is believed that the aforementioned technologies will be widely utilized in manufacturing metal parts using metal powder of raw material. This study chose Ni-Cr-Mo metal powder in order to manufacture metal powder materials that would be used in the selective laser melting for dentistry. Methods: This study manufactured metal powder using mechanical alloying technique (MA) among those metal powder manufacturing techniques. Moreover, this study aimed to utilize the metal powder manufactured after observing the characteristics of powder as preliminary data of Ni-Cr-Mo metal powder. This study could obtain the following conclusions within the experimental limitations. Results: As a result of mechanically alloying Ni-Cr-Mo powder over time, its mean particle size was $66.93{\mu}m$ $54.4{\mu}m$ and $45.39{\mu}m$ at 10h, 20h and 30h, respectively. The gtain form of metal powder by mechanical alloying technique was a sponge-like shape of irregular plate; however, the gtain form manufactured by high-pressure water aromization process had the following three types: globular type, chain type and oval type. Conclusion: This study found $37.65{\mu}m$ as the mean particle size of Ni-Cr-Mo metal powder, which was manufactured using water atomization technique under the following conditions: water atomization flux of 300 liter/min, hydraulic pressure of $400kgf/cm^2$ and injection angle of $45^{\circ}$. This study confirmed that the grain form of powder (solid particle form) would vary depending on the manufacturing process.

Ni계 다공체 금속의 고온 산화 거동 (High Temperature Oxidation Behavior of Ni based Porous Metal)

  • 최성환;윤중열;이혜문;공영민;김병기;이기안
    • 한국분말재료학회지
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    • 제18권2호
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    • pp.122-128
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    • 2011
  • This study investigated the high temperature oxidation behavior of Ni-22.4%Fe-22%Cr-6%Al (wt.%) porous metal. Two types of open porous metals with different pore sizes of 30 PPI and 40 PPI (pore per inch) were used. A 24-hour TGA test was conducted at three different temperatures of $900^{\circ}C$, $1000^{\circ}C$ and $1100^{\circ}C$. The results of the BET analysis revealed that the specific surface area increased as the pore size decreased from 30 PPI to 40 PPI. The oxidation resistance of porous metal decreased with decreasing pore size. As the temperature increased, the oxidation weight gain of the porous metal also increased. Porous metals mainly created oxides such as $Al_2O_3$, $Cr_2O_3$, $NiAl_2O_4$, and $NiCr_2O_4$. In the 40 PPI porous metal with small pore size and larger specific surface area, the depletion of stabilizing elements such as Al and Cr occurred more quickly during oxidation compared to the 30 PPI porous metal. Ni-Fe-Cr-Al porous metal's high-temperature oxidation micro-mechanism was also discussed.

HVOF를 이용한 Fe-Cr-Ni-Mo-Si-B계 고성능 합금 용사층의 특성에 미치는 용사조건의 영향 (The influence of spraying conditions to the coating layer properties of Fe-Cr-Ni-Mo-Si-B alloy using the HVOF)

  • 권기봉;조대형;장영권;백영남
    • 한국표면공학회지
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    • 제35권1호
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    • pp.5-10
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    • 2002
  • This study was performed to investigate the influence of spraying condition to the coating layer properties of Fe-Cr-Ni-Mo-Si-B alloy using the HVOF. The investigations, such as thickness measurement, surface roughness, hardness, friction coefficient, resistance of corrosion were carried out. Matrix is prepared by gritting and coating layer is made of Fe-Cr-Ni-Mo-Si-B alloy powder using HVOF. Alumina gritting layers are superior to steel gritting layers. The less spaying distance, the more coating layer properties confirmed. The optimum spraying condition, in this study, was proved as 13inch spraying distance with feed rate 350rpm (78g/min).

Ni-Cr계 내열주강의 천이액상 접합 (Transient Liquid Phase Bonding of Ni-Cr Heat Resisted Cast Steel)

  • 권영순;신철균;김현식;김환태;김지순;석명진
    • 한국분말재료학회지
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    • 제9권3호
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    • pp.189-198
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    • 2002
  • In this work, transient liquid phase (TLP) bonding of Ni-Cr heat resisted cast alloy (HP) was investigated. And also the behaviors of the solid particles distributed in the interlayer during TLP bonding were investigated. The MBF-60 and solid particles (Ni, Fe, and $Al_2O_3$ powders respectively) added MBF-60 which will be a liquid phase coexisting with solid particles at the bonding temperature were used as insert metal. The effective and sound bonding was possible by spark plasma sinter-bonding due to the differences of electric resistance between base metal and liquid insert layer which creates high temperature region. During the isothermal solidification, $Al_2O_3$ particles and solid particles of liquid phase sintered insert metal have shown no growth, while Ni and Fe particles grow rapidly. In this TLP bonding using the MBF-60 and distributed Fe, Ni particles as insert materials, the whole isothermal solidification process was dominated by the growth rate of the solid particles distributed in the interlayer.

Ni계 합금으로 브레이징된 Fe-Cr-Al 합금 접합부의 주기산화거동 (Cyclic Oxidation Behavior of Fe-Cr-Al Joint Brazed with Nickel-Base Filler Metal)

  • 문병기;최철진;박원욱
    • 연구논문집
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    • 통권29호
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    • pp.141-149
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    • 1999
  • Brazing of Fe-Cr-Al alloy was carried out at $1200^{\circ}C$ in vacuum furnace using nickel-based filler metals : BNi-5 powder(Ni-Cr-Si-Fe base alloy} and MBF-50 foil (Ni-Cr-Si-B). The effect of boron content on the stability of oxide scale on the brazed joint was investigated by means of cyclic oxidation test performed at $1050^{\circ}C$ and $1200^{\circ}C$. Apparently, the joints brazed with MBF-50 containing boron showed relatively stable oxidation rates compared to boron-free BNi-5 at both temperatures. However, it was considered that the slower weight loss of MBF-50 brazed specimen wasn’t resulted from the low oxidation rate but from the spallation of oxide layer. The oxide layer consisted of thick spinel oxide on the surface and $Al_2 O_3$ internal oxide layer along the interface between mother alloy and braze, the mother alloy was also eroded seriously by the formation of spinel oxides such as $FeCr_2 O_4$ and $NiCr_2 O_4$ on the surface, likely to be induced by the change of oxide forming mechanism due to diffusion of boron from the braze. On the contrary, the joint brazed with BNi-5 showed the good oxidation resistance during the cyclic oxidation test. It seems that the oxidation can be retarded by the formation of stable $Al_2 O_3$ layer at the surface.

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304 및 316L 스테인레스강 미립 분말의 소결 특성 (Sintering Characteristics of 304 and 316L Stainless Steel Fine Powder)

  • 임태환
    • 한국산학기술학회논문지
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    • 제9권6호
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    • pp.1555-1559
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    • 2008
  • $5{\sim}150{\mu}m$의 오스테나이트계 304(Fe-18%Cr-12%Ni) 및 316L(Fe-18%Cr-13%Ni-2.4%Mo)미립 분말을 사용하여 소결 특성을 평가한 결과, 다음과 같은 결론을 얻었다 (1) 3.6ks의 소결 시간으로는 어느 경우에 있어서나 소결조건에 관계없이 소결체의 상대밀도는 $95{\sim}98%$에서 포화하여 완전 치밀화된 소결체를 얻을 수 없었다. (2) $5{\mu}m$분말을 진공소결 하였을 경우, ts=57.6ks에서 거의 완전 치밀화된 소결체가 얻어졌다. (3) 소결 분위기에 상관없이 304 및 316L소결체에는 $0.5{\sim}0.6%$정도의 산소가 잔류하였다. (4) 진공 소결의 경우, 탄소분 첨가에 의해 소결체의 잔류 산소량은 무첨가 소결체에 비하여 0.375이상 감소하였고, 조직적으로도 산화물은 거의 관찰되지 않았다. 또한 탄소 첨가는 소결체의 밀도 향상 효과로 작용하여 목적하는 완전 치밀화된 고성능 소결체를 제조하는 것이 가능하게 되었다.