• Title/Summary/Keyword: Fault Diagnostics

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Double mastering network for train communication (철도 차량용 통신 네트워트의 이중 마스터 운용 기법)

  • Ryou, Heung-Reol;Cho, Young-Jo;Oh, Sang-Rok;Hong, Dae-Sik
    • Proceedings of the KIEE Conference
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    • 1998.07a
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    • pp.355-358
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    • 1998
  • Train control and monitoring system for the railway train requires a reliable real-time communication network. The system have various functions, diagnostics, passenger informations, and fault-tolerant controls. For this system, an international standard called TCN(Train Communication Network) is proposed by IEC and the train industries. The TCN is composed of two layers, wire train bus(WTB) and multifunction vehicle bus(MVB). This paper evaluates the performance of the proposed WTB and modified WTB. And computer simulations are performed. The evaluated results can be used for the fault tolerant network in the railway train system.

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A Design of Condition Monitoring System for Predictive Maintenance

  • Jeong, Hai-Sung;Kim, Heung H.;Sang K. Yun;Elsayed A. Elsayed
    • International Journal of Reliability and Applications
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    • v.2 no.1
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    • pp.57-71
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    • 2001
  • Global competition to increase production output and to improve quality is spurring manufacturing companies to use condition monitoring and fault diagnostic systems for predictive maintenance. As monitoring, testing, and measuring techniques develop, predictive control of components and complete systems have become more practical and affordable. In this article, we will consider the computer based data acquisition system for condition monitoring and the condition parameter analysis techniques for fault detection and diagnostics in the machinery and briefly discuss reliability prediction and the limit value determination in condition monitoring.

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Reliable Fault Diagnosis Method Based on An Optimized Deep Belief Network for Gearbox

  • Oybek Eraliev;Ozodbek Xakimov;Chul-Hee Lee
    • Journal of Drive and Control
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    • v.20 no.4
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    • pp.54-63
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    • 2023
  • High and intermittent loading cycles induce fatigue damage to transmission components, resulting in premature gearbox failure. To identify gearbox defects, numerous vibration-based diagnostics techniques, using several artificial intelligence (AI) algorithms, have recently been presented. In this paper, an optimized deep belief network (DBN) model for gearbox problem diagnosis was designed based on time-frequency visual pattern identification. To optimize the hyperparameters of the model, a particle swarm optimization (PSO) approach was integrated into the DBN. The proposed model was tested on two gearbox datasets: a wind turbine gearbox and an experimental gearbox. The optimized DBN model demonstrated strong and robust performance in classification accuracy. In addition, the accuracy of the generated datasets was compared using traditional ML and DL algorithms. Furthermore, the proposed model was evaluated on different partitions of the dataset. The results showed that, even with a small amount of sample data, the optimized DBN model achieved high accuracy in diagnosis.

Design of Fault Diagnostic and Fault Tolerant System for Induction Motors with Redundant Controller Area Network

  • Hong, Won-Pyo;Yoon, Chung-Sup;Kim, Dong-Hwa
    • Proceedings of the Korean Institute of IIIuminating and Electrical Installation Engineers Conference
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    • 2004.11a
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    • pp.371-374
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    • 2004
  • Induction motors are a critical component of many industrial processes and are frequently integrated in commercially available equipment. Safety, reliability, efficiency, and performance are some of the major concerns of induction motor applications. Preventive maintenance of induction motors has been a topic great interest to industry because of their wide range application of industry. Since the use of mechanical sensors, such as vibration probes, strain gauges, and accelerometers is often impractical, the motor current signature analysis (MACA) techniques have gained murk popularity as diagnostic tool. Fault tolerant control (FTC) strives to make the system stable and retain acceptable performance under the system faults. All present FTC method can be classified into two groups. The first group is based on fault detection and diagnostics (FDD). The second group is independent of FDD and includes methods such as integrity control, reliable stabilization and simultaneous stabilization. This paper presents the fundamental FDD-based FTC methods, which are capable of on-line detection and diagnose of the induction motors. Therefore, our group has developed the embedded distributed fault tolerant and fault diagnosis system for industrial motor. This paper presents its architecture. These mechanisms are based on two 32-bit DSPs and each TMS320F2407 DSP module is checking stator current, voltage, temperatures, vibration and speed of the motor. The DSPs share information from each sensor or DSP through DPRAM with hardware implemented semaphore. And it communicates the motor status through field bus (CAN, RS485). From the designed system, we get primitive sensors data for the case of normal condition and two abnormal conditions of 3 phase induction motor control system is implemented. This paper is the first step to drive multi-motors with serial communication which can satisfy the real time operation using CAN protocol.

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A Study on Multi Fault Detection for Turbo Shaft Engine Components of UAV Using Neural Network Algorithms

  • Kong, Chang-Duk;Ki, Ja-Young;Kho, Seong-Hee;Lee, Chang-Ho
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2008.03a
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    • pp.187-194
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    • 2008
  • Because the types and severities of most engine faults are various and complex, it is not easy that the conventional model based fault detection approach like the GPA(Gas Path Analysis) method can monitor all engine fault conditions. Therefore this study proposed newly a diagnostic algorithm for isolating and diagnosing effectively the faulted components of the smart UAV propulsion system, which has been developed by KARI(Korea Aerospace Research Institute), using the fuzzy logic and the neural network algorithms. A precise performance model should be needed to perform the model-based diagnostics. The based engine performance model was developed using SIMULINK. For the work and mass flow matching between components of the steady-state simulation, the state-flow library was applied. The proposed steady-state performance model can simulate off-design point performance at various flight conditions and part loads, and in order to evaluate the steady-state performance model their simulation results were compared with manufacturer's performance deck data. According to comparison results, it was confirm that the steady-state model well agreed with the deck data within 3% in all flight envelop. The diagnosis procedure of the proposed diagnostic system has the following steps. Firstly after obtaining database of fault patterns through performance simulation, then secondly the diagnostic system was trained by the FFBP networks. Thirdly after analyzing the trend of the measuring parameters due to fault patterns, then fourthly faulted components were isolated using the fuzzy logic. Finally magnitudes of the detected faults were obtained by the trained neural networks. Because the detected faults have almost same as degradation values of the implanted fault pattern, it was confirmed that the proposed diagnostic system can detect well the engine faults.

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A Study on Fault Detection using Fuzzy Trend Monitoring Technique of UAV Turbofan Engine (퍼지 경향 감시 기법을 이용한 무인기용 터보팬 엔진의 손상 탐지에 관한 연구)

  • Kong, C.D.;Kho, S.H.;Ki, J.Y.;Kho, H.Y.;Oh, S.H.;Kim, J.H.
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2007.11a
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    • pp.345-349
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    • 2007
  • In this study a fuzzy trend monitoring method for detecting the engine mechanical faults was proposed through analyzing performance trends of measurement data. The trend monitoring is an engine conditioning method which can find engine faults by monitoring important measuring parameters such as fuel flow, exhaust gas temperatures, rotational speeds, vibration. etc. Using engine condition data set as a input which generated by linear regression analysis of real engine instrument data, an application of fuzzy logic in diagnostics estimate a cause of fault in each components.

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Study on Fault Diagnostics of a Turboprop Engine Using Fuzzy Logic and BBNN (퍼지와 역전파신경망 기법을 사용한 터보프롭 엔진의 진단에 관한 연구)

  • Kong, Chang-Duk;Lim, Se-Myung;Kim, Keon-Woo
    • Journal of the Korean Society of Propulsion Engineers
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    • v.15 no.2
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    • pp.1-7
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    • 2011
  • The UAV(Unmanned Aerial Vehicle) which is remotely operating with long endurance in high altitude must have a very reliable propulsion system. The precise fault diagnostic system of the turboprop engine as a propulsion system of this type UAV can promote reliability and availability. This work proposes a diagnostic method which can identify the faulted components from engine measuring parameter changes using Fuzzy Logic and quantify its faults from the identified fault pattern using Neural Network Algorithms. It is found by evaluation examples that the proposed diagnostic method can detect well not only single type faults but also multiple type faults.

A Fault Diagnosis and Control Integrated System for an SP-100 Space Reactor (SP-100 우주선 원자로를 위한 고장진단 및 제어 통합 시스템)

  • Na, Man-Gyun;Yang, Heon-Young;Lim, Dong-Hyuk;Lee, Yoon-Joon
    • Proceedings of the KIEE Conference
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    • 2007.10a
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    • pp.231-232
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    • 2007
  • In this paper, a fault diagnosis and control integrated system (FDCIS) was developed to control the thermoelectric (TE) power in the SP-100 space reactor. The objectives of the proposed model predictive control were to minimize both the difference between the predicted TE power and the desired power, and the variation of control drum angle that adjusts the control reactivity. Also, the objectives were subject to maximum and minimum control drum angle and maximum drum angle variation speed. A genetic algorithm was used to optimize the model predictive controller. The model predictive controller was integrated with a fault detection and diagnostics algorithm so that the controller can work properly even under input and output measurement faults. With the presence of faults, the control law was reconfigured using online estimates of the measurements. Simulation results of the proposed controller showed that the TE generator power level controlled by the proposed controller could track the target power level effectively even under measurement faults, satisfying all control constraints.

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Study on Fault Diagnostics of a Turboprop Engine Using Fuzzy Logic and BBNN (퍼지와 역전파신경망 기법을 사용한 터보프롭 엔진의 진단에 관한 연구)

  • Kong, Chang-Duk;Lim, Se-Myung;Kim, Keon-Woo
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2010.11a
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    • pp.499-505
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    • 2010
  • The UAV(Unmanned Aerial Vehicle) which is remotely operating with long endurance in high altitude must have a very reliable propulsion system. The precise fault diagnostic system of the turboprop engine as a propulsion system of this type UAV can promote reliability and availability. This work proposes a diagnostic method which can identify the faulted components from engine measuring parameter changes using Fuzzy Logic and quantify its faults from the identified fault pattern using Neural Network Algorithms. It is found by evaluation examples that the proposed diagnostic method can detect well not only single type faults but also multiple type faults.

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A Study on Performance Diagnostics of a Gas Turbine Engine Using Neural Network (신경회로망을 적용한 가스터빈 엔진의 성능진단 연구)

  • 공창덕;고성희;기자영;강명철
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2003.10a
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    • pp.267-270
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    • 2003
  • An intelligent performance diagnostic computer program of a gas turbine using the NN(Neural Network) was developed. Recently on-condition performance monitoring of major gas path components using the GPA(Gas Path Analysis) method has been performed in analyzing of engine faults. However because the types and severities of engine faults are various and complex, it is not easy that all fault conditions of the engine would be monitored only by the GPA approach. Therefore in order to solve this problem, application of using the NNs for learning and diagnosis would be required. Among then, a BPN (Back Propagation Neural Network) with one hidden layer, which can use an updating learning rate, was proposed for diagnostics of PT6A-62 turboprop engine in this work.

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