• Title/Summary/Keyword: Fatigue life of rail

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Evaluation on Effectiveness of Rail Grinding by Prediction of Rail Fatigue Life (레일 피로수명 예측에 따른 레일 연마의 효용성 평가)

  • Kim, Man-Cheol
    • Proceedings of the KSR Conference
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    • 2008.06a
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    • pp.255-261
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    • 2008
  • The importance of maintenance of rail surface defects is increasing according to the KTX operation. That is because during high speed operation of rolling stocks, rail surface defects shorten fatigue life of rail, accelerate track degradation and deteriorate ride comfort. Rail grinding has been applied for effective rail maintenance in Kyeong-Bu HS line. This paper evaluates the effectiveness of rail grinding in term of rail fatigue life. To this end, the stresses of the ground rail are measured under KTX running and the equivalent stress range is calculated by RMC after the frequency analysis done with Rainflow counting method. Also, Pamglen-Miner rule is applied to predict the fatigue life of ground rail. The result of the analysis shows that the fatigue life of ground rail is increased by 15%.

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Evaluation of Rail Fatigue Life by Grinding of Kyeong-Bu High-Speed Line (경부고속선의 레일 연마에 따른 레일 피로수명 평가)

  • Kim, Man-Cheol;Choi, Eun-Soo
    • Journal of the Korean Society for Railway
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    • v.13 no.6
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    • pp.577-582
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    • 2010
  • The importance of maintenance of rail surface defects is increasing according to the KTX operation. That is because during high speed operation of rolling stocks, rail surface defects shorten fatigue life of rail, accelerate track degradation and deteriorate ride comfort. Rail grinding has been applied for effective rail maintenance in Kyeong-Bu HS line. This paper evaluates the effectiveness of rail grinding in term of rail fatigue life. To this end, the stresses of the rail are measured under KTX running and the equivalent stress range is calculated by RMC after the frequency analysis done with rainflow counting method. Also, The Modified Miner's rule is applied to predict the fatigue life of ground rail. The result of the analysis shows that the fatigue life of ground rail is increased by 15%.

The Fatigue Life Evaluation of CWR based on the Rail Grinding (레일연마를 고려한 장대레일의 피로수명 평가)

  • Kong, Sun-Young;Sung, Deok-Yong;Park, Yong-Gul
    • KSCE Journal of Civil and Environmental Engineering Research
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    • v.35 no.5
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    • pp.1191-1198
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    • 2015
  • In this study, vehicle/track interaction analysis by the Saemaul powered vehicle was carried out. The prediction equation for the bending stress of rail was estimated using the rail bending stress by the rail surface irregularities at welds. Also, the fatigue analysis using a S-N curve of welds in the conventional railway was carried out. We estimated the fatigue life of CWR by the fracture probability. By the rail grinding, the fatigue life of CWR was evaluated in consideration to reduce the rail bending stress through removing the rail surface irregularities. Therefore, it presented the fatigue life of CWR according to the rail grinding execution plan in the conventional railway.

Prediction of Bending Fatigue Life to Welding Parts of Rail on Slab Track (슬래브궤도상의 레일 용접부 피로수명 예측)

  • 김만철;김진성;한상철
    • Journal of the Korean Society for Railway
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    • v.4 no.4
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    • pp.138-146
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    • 2001
  • For the purpose of the effective maintenance of surface irregularities of rail, this paper investigates the rail service life to a bending fatigue failure of welding parts of rail on the slab track by the structures laboratory testing to derive S-N curves, a GTDAP(General Track Dynamic Analysis Program) to calculate the stresses and a modified Miner's rule to predict a fatigue life. The useful guides for maintenance of rail welded parts on the slab track are proposed in terms of a grinding period and the depth of rail surface irregularities. This study also proposed the guides for maintenance of rail welded part on the ballast track. The effects of fatigue service lives are compared one another.

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A Study on Structure Analysis and Fatigue Life of the Common Rail Pipe (커먼레일 파이프의 구조해석 및 피로수명에 관한 연구)

  • Song, M.J.;Jung, S.Y.;Hwang, B.C.;Kim, C.
    • Transactions of Materials Processing
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    • v.19 no.2
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    • pp.88-94
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    • 2010
  • The next generation of diesel engine can operate at high injection pressure up to 1,800bar. The common rail pipe must have higher internal strength because it is directly influenced by the high-pressure fuel. Folding defects in the Common rail pipe can not ensure the structural safety. Therefore, Preform design and fatigue-life analysis are very important for preventing the head of the common rail pipe from folding in the heading process and for predicting fatigue life according to the amount of folding. In this study, a closed form equation to predict fatigue life was suggested by Goodman theory and pressure vessels theory in ASME Code in order to develop an optimization technique of the heading process and verified its reliability through fatigue-structural coupled field analysis. The results calculated by the theory were in good agreement with those obtained by the finite element analysis.

Fatigue Reliability and Remaining Fatigue Life of Existing Steel Rail-Road Bridges (강철도교의 피로신뢰성과 잔존피로수명)

  • 조효남;신재철;허상구
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 1989.04a
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    • pp.11-16
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    • 1989
  • This paper presents a fatigue reliability model for the reliability-based evaluation of remaining fatigue life of existing rail-road bridges. It is demonstrated that the simple fatigue reliability model based on the Weibull distribution of fatigue life can be extended by incorporating various effects due to the rate of the train-traffic increase and in-service Inspections. The paper also suggests the system fatigue reliability analysis using an approximate formulation and 2nd-order bound solutions. The application of the proposed model to existing rail-road brdiges based on field load tests shows that it may be practically used for the assessment of fatigue reliability, remaining life, and in-service inspection scheduling of existing rail-road bridges.

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Evaluation of Rail Fatigue Life by Rail Grinding in the High Speed Railway (레일연마에 따른 고속철도 레일 피로수명 평가)

  • Park, Won-Seo;Lim, Hyung-Jun;Park, Yong-Gul;Sung, Deok-Yong;Kang, Yoon-Suk
    • Proceedings of the KSR Conference
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    • 2011.10a
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    • pp.783-792
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    • 2011
  • The control of rail surface irregularity is very important for the high speed train service in the high speed rail. In order to manage it, initial, preventative, and maintainable rail grinding have been performed and among them, preventative rail grinding conducts in every each year. This study carried out the field test for dynamic track response according to rail surface irregularity comparing before and after rail grinding. In addition, the change of dynamic track responses according to rail grinding was analyzed and the fatigue life was estimated though Rainflow Counting Method and RMC Equivalence Stress. Therefore, it suggested that rail fatigue life should be increased by rail grinding, because amount of impact occurred on track is decreased by getting rid of rail surface irregularity.

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The Evaluation of Safety and Remaining Life on Fracture and Fatigue in Rail Steel (철도레일의 파괴 및 피로에 대한 안전도평가 및 잔류수명계산)

  • 박용걸
    • Journal of the Korean Society of Safety
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    • v.10 no.2
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    • pp.120-128
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    • 1995
  • The fatigue failure of rail is a principal source of derailment accidents. The reduction of fatigue failures can be achieved by Intensive track maintenance and periodic safety assessments for the railway. For the safety assessments, it is required to have more accurate knowledge for fatigue behavior such as the crack initiation, propagation, crack growth rate and the remaining service life in rail. In this paper, the mean stress effects for the fatigue behavior of rail steel are studied. For this study, the fatigue test is conducted and some equations for fatigue evaluation are applied and compared. From the results, we can see that the fatigue crack growth rate is the more increased as the men stress Is the more increased, the mean stress effect is represented well by the combination of stress intensity factor range and maximum stress intensity factor and Crooker and Range's equation represented by ${\Delta}K, K_{max}$ is the best fit for fatigue evaluation and safety assessment of rail.

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Fatigue Life Evaluation for Used Rail on Track Types (궤도형식별 사용레일의 피로수명 평가)

  • Kang, Sung Won;Lim, Hyung-Jun;Park, Yong-Gul
    • Journal of the Korean Society for Railway
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    • v.20 no.5
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    • pp.649-657
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    • 2017
  • In this study, fatigue testing was carried out for long-term use of rail according to track type. From S-N curves for 50%~0.01% failure probability, the fatigue life of the long-term use rail for each track type was derived using the weight probability analysis technique on the experimental data. Because the rails used in the fatigue test have different cumulative tonnages, the number of repetitions was modified by averaging the cumulative tonnage. In addition, the bending stresses of rail bottoms, considering rail surface irregularities, track support stiffnesses and train speeds, were evaluated using the predicted rail bending stresses derived from existing studies. As a result, for rail fatigue life evaluation, the fatigue life of rail on the ballast track was found to be more than 200 million tons higher than the standard value for rail replacement. Also, the fatigue life of rail on concrete track is more than 300 million tons higher than that on ballast track. The Haibach rule is adaptable for the fatigue life evaluation of rail for stress range under fatigue limit.

Estimation of Bending Fatigue Life of CWR in Concrete Track (콘크리트궤도 장대레일의 휨 피로수명 평가)

  • Sung, Deok-Yong;Tae, Sung-Sik;Park, Kwang-Hwa;Kong, Sun-Yong;Park, Yong-Gul
    • Proceedings of the KSR Conference
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    • 2010.06a
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    • pp.64-71
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    • 2010
  • It is suggested that the service life of the continuous welded rail(CWR) is estimated by the relationship between the rail surface irregularity according to the accumulated passing tonnage and bending fatigue of welded part in CWR. In this study, based on the results of bending fatigue tests of rail and results of measuring tests in situ of rail bending stress, this study estimated the bending fatigue life of welded rail in concrete track, adopting a Haibach's rule. The bending fatigue life of CWR considered the rail surface irregularity, train speed and the S-N curve by types of rail welding. In addition, this study estimated it for the fracture probability 1%, 0.1%, 0.01%. Therefore, this study proposed bending fatigue life of CWR in concrete track.

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