• 제목/요약/키워드: Fatigue life cycles

검색결과 215건 처리시간 0.024초

프레임 구조물에 대한 선형 내구 보강 기법의 적용 (Application of the Durability Reinforcement Technique on the Frame Structure)

  • 권성훈;유홍희
    • 대한기계학회논문집A
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    • 제33권11호
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    • pp.1341-1346
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    • 2009
  • In this paper, the technique to reinforce the durability performance of structure using the sensitivity information for the frame structure is applied. The fatigue life calculation for the frame structure is performed from the quasi-static and transient analysis and the characteristics of two methods are compared for the fatigue analysis. Then the reinforcement technique is applied. First, some design variables related to the locations of fatigue failure is selected. Then sensitivities of fatigue life at fracture points with respect to the variation of design variables are calculated and the vector composed of gaps between the target life and initial life cycles is calculated. If the number of fatigue fracture points is same as the number of design variables, the variations of the design variables are calculated from the linear algebraic equation. If not, the variations of the design variables are calculated from the optimization formulation with the constraints.

Dynamic crosswind fatigue of slender vertical structures

  • Repetto, Maria Pia;Solari, Giovanni
    • Wind and Structures
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    • 제5권6호
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    • pp.527-542
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    • 2002
  • Wind-excited vibrations of slender structures can induce fatigue damage and cause structural failure without exceeding ultimate limit state. Unfortunately, the growing importance of this problem is coupled with an evident lack of simple calculation criteria. This paper proposes a mathematical method for evaluating the crosswind fatigue of slender vertical structures, which represents the dual formulation of a parallel method that the authors recently developed with regard to alongwind vibrations. It takes into account the probability distribution of the mean wind velocity at the structural site. The aerodynamic crosswind actions on the stationary structure are caused by the vortex shedding and by the lateral turbulence, both schematised by spectral models. The structural response in the small displacement regime is expressed in closed form by considering only the contribution of the first vibration mode. The stress cycle counting is based on a probabilistic method for narrow-band processes and leads to analytical formulae of the stress cycles histogram, of the accumulated damage and of the fatigue life. The extension of this procedure to take into account aeroelastic vibrations due to lock-in is carried out by means of ESDU method. The examples point out the great importance of vortex shedding and especially of lock-in concerning fatigue.

수정 Forman 모델을 이용한 고성능 강재의 피로균열전파와 피로수명평가 (Fatigue Crack Propagation and Fatigue Life Evaluation of High-Performance Steel using Modified Forman Model)

  • 최성원;강동환;이종관;김태원
    • 대한기계학회논문집A
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    • 제35권11호
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    • pp.1361-1368
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    • 2011
  • 응력확대계수비와 하중 주파수가 각각 'R=0.1, f=0.1 Hz', 'R=0.3, f=0.3 Hz' 및 'R=0.5, f=0.5 Hz'인 세가지 하중 조건에서 피로균열전파 실험을 하였으며 이를 바탕으로 고성능 강재의 피로균열전파거동 분석과 피로수명평가를 수행하였다. 하중 조건에 따른 피로균열전파거동을 모사하기 위해 수정된 Forman 모델을 제안하였으며 제안된 모델은 하한 응력확대계수폭과 균열 닫힘 현상에 의한 유효 응력확대계수폭을 고려함으로써 거동의 전 영역을 모사할 수 있었다. 응력확대계수비와 하중 주파수가 0.1 인 경우, 균열이 약 5.0 mm 전파될 때 피로수명을 평가한 결과, Forman 모델은 8,814 cycles, 수정된 모델은 12,292 cycles 의 계산결과를 얻었으며, 이를 12,774 cycles 의 실제 실험결과와 비교할 때 수정된 Forman 모델이 실제 피로균열전파거동을 보다 효과적으로 모사하고 있음을 확인할 수 있었다.

Fatigue Evaluation on the Inside Surface of Reactor Coolant Pump Casing Weld

  • Kim, Seung-Tae;Park, Ki-Sung
    • 한국원자력학회:학술대회논문집
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    • 한국원자력학회 1998년도 춘계학술발표회논문집(2)
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    • pp.795-801
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    • 1998
  • Metallic fatigue of Pressurized Water Reactor(PWR) materials is a generic safety issue for commercial nuclear power plants. It is very important to obtain the fatigue usage factor for component integrity and life extension. In this paper, fatigue usage was obtained at the inside surface of Kori unit 2, 3 and 4 RCP casing weld, based on the design transient. And it was intended to establish the procedure and the detailed method of fatigue evaluation in accordance with ASME Section III Code. According to this code rule, two methods to determine the stress cycle and the number of cycles could be applied. One method is the superposition of cycles of various design transients and the other is based on the assumption that a stress cycle correspond to only one design transient. Both method showed almost same fatigue usage in the RCP casing weld.

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Service Life Prediction of Rubber Bushing for Tracked Vehicles

  • Woo, Chang-Su;Kang, In-Sug;Lee, Kang-Suk
    • Elastomers and Composites
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    • 제55권2호
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    • pp.81-87
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    • 2020
  • Service life prediction and evaluation of rubber components is the foundational technology necessary for securing the safety and reliability of the product and to ensure an optimum design. Even though the domestic industry has recognized the importance thereof, technology for a systematic design and analysis of the same has not yet been established. In order to develop this technology, identifying the fatigue damage parameters that affect service life is imperative. Most anti-vibration rubber components had been damaged by repeated load and aging. Hence, the evaluation of the fatigue characteristics is indispensable. Therefore, in this paper, we propose a method that can predict the service life of rubber components relatively accurately in a short period of time. This method works even in the initial designing stage. We followed the service life prediction procedure of the proposed rubber components. The weak part of the rubber and the maximum strain were analyzed using finite element analysis of the rubber bushing for the tracked vehicles. In order to predict the service life of the rubber components that were in storage for a certain period of time, the fatigue test was performed on the three-dimensional dumbbell specimen, based on the results obtained by the rubber material acceleration test. The service life formula of the rubber bushing for tracked vehicles was derived using both finite element analysis and the fatigue test. The service life of the rubber bushing for tracked vehicles was estimated to be about 1.7 million cycles at room temperature (initial stage) and about 400,000 cycles when kept in storage for 3 years. Through this paper, the service life for various rubber parts is expected be predicted and evaluated. This will contribute to improving the durability and reliability of rubber components.

항만용 연속하역기 거더의 구조 강도와 피로 수명 평가 (Evaluation on the Structural Integrity and Fatigue Life of a Continuous Ship Unloader for Harbor Use)

  • 김정주;조종래
    • 한국기계가공학회지
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    • 제18권5호
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    • pp.53-59
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    • 2019
  • Continuous ship unloaders (CSUs) are used for the uninterrupted transport of material in processing industries, power plants, and harbors in accordance with the stream rate of the material. This study analyzed the structural integrity and fatigue life of a CSU structure using finite element structural analysis in ANSYS APDL software. The stress varied greatly depending on the luffing angle and the slew angle of the boom conveyor. The structural integrity of the CSU girder was evaluated by applying ASME BPVC Section VIII Division 2. The fatigue cycle at the angle with the greatest stress difference was calculated. The fatigue cycle was calculated by applying the JIS B 8821:2013 fatigue curve. It was confirmed that the fatigue cycle of the CSU satisfies the allowable fatigue of 200,000 cycles.

변동 하중을 받는 구조물에서의 피로 파손 해석 (The Analysis of Fatigue Damage in Structure under Variable Load)

  • 한문식;조재웅
    • 한국자동차공학회논문집
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    • 제12권4호
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    • pp.85-93
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    • 2004
  • The variable fatigue load is simulated in this study, The stability and the life of the material are analyzed theoretically by the program of Ansys workbench. These results are successfully applied to the practical structures to predict the prevention of fracture and the endurance, The life and the damage on the every part of the fatigue specimen can be predicted. As the available lives are compared for every loading variation, the rainflow and damage matrix results can be helpful in determining the effects of small stress cycles in any loading history. The rainflow and damage matrices illustrate the possible effects of infinite life. The safety and stability of fatigue specimen according to the variable load can be estimated by using the results of this study.

초음파탐상법을 이용한 Double Edge Notch 선단의 균열발생에 관한 연구 (A Study on the Crack Initiation from Double Edge Notch Tips by Ultrasonic Testing)

  • 임창현;최용식
    • 한국안전학회지
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    • 제8권2호
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    • pp.51-57
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    • 1993
  • This study was done by ultrasonic testing. The proves used in this study were 5Z10$\times$10A70. The useful fatigue life of structural components is determined by the sum of the elapsed load cycles required to initiate a fatigue crack and to propagate the crack from subcritical size to critical dimensions. Thus, to predict the service life of many steel structures and to establish safe inspection intervals, an understanding of the Fatigue Crack Initiation and Fatigue Crack Propagation behavior in the steel is required. In the present study, the Fatigue Crack Initiation Life in SPS 5A steel was investigated by testing specimens having widely varying notch acuities. The variation in the notch acuity covered the range from notch root raidus 0.5mm to 2.5mm, and Fatigue Crack Initiation Life data were obtained in that range.

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시멘트 분쇄기용 테이블 라이너의 굽힘 피로강도의 실험적 조사 (An Experimental Investigation of Bending Fatigue Strength in Table Liner for Cement Mill)

  • 백석흠;이경영;조석수;장득열;주원식
    • 대한기계학회논문집A
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    • 제31권12호
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    • pp.1214-1220
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    • 2007
  • The vertical roller mill, which performs the grinding and partly blending of raw material, is the one of the important machine to produce ordinary portland cement. It has been reported that an unexpected fatigue failure occurred in a table liner in the course of grinding portland cement. The life of table liner is estimated to $4{\times}10^7$ cycles in the design stage, but at the field, when its operating time reaches to $2{\times}10^6{\sim}8{\times}10^6$ cycles, the fracture of table liner begins to be found. The fracture of table liner is initiated from the outside edge of grinding path contacting with the grinding roller. Its maintenance normally take 30 % of the total maintenance costs of the roller mill. Therefore, this study shows the clarification of the reasons occurring the fatal destruction of the table liner by fatigue fracture analysis utilizing fracture mechanics and by the finite element method. And, the results from Goodman diagram illustrate relationship of including information on the transition between tensile and bending fatigue strength in the fatigue characterization of table liner.

용접후처리에 따른 하중비전달형 필렛용접부의 피로특성 (Fatigue Characteristics of Non Load-Carrying Fillet Welded Joints According to Post-Processing)

  • 홍성욱
    • 한국안전학회지
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    • 제25권6호
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    • pp.161-168
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    • 2010
  • A series of fatigue tests have been performed on the non-load carrying fillet welded joints in order to quantitatively assess the fatigue characteristics due to the grindings and TIG(Tungsten Inert Gas) welding treatments. From the results of fatigue tests, it has been shown that the fatigue strengths at $2{\times}106$ load cycles were improved in the case of the grinding sand TIG welding treatments, and we could know that it is satisfying fatigue strength prescribed in fatigue design standard in general. Besides, from the results of fracture mechanics approaches, the geometric shape correction factors were the most dominant factors in the initial fatigue crack growth, but as the fatigue crack develops, the finite plate correction factor were became the most dominant factor, and the fatigue life on non-load carrying fillet welded joints could be relatively exactly estimated by using the relations between fatigue crack growth rate and stress intensity factor obtained from finite element analysis and existing proposed formulae.