• 제목/요약/키워드: Fatigue Safety

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A Study on Evaluation of Crack Opening Point in Al 2024-T3 Material (Al 2024-T3재의 Crack Opening Point의 평가에 관한 연구)

  • Choi, Byung-Ki;Jang, Kyeung-Cheun
    • Journal of the Korean Society of Safety
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    • v.19 no.2
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    • pp.16-20
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    • 2004
  • This paper aims to analyze fatigue fracture mechnisms with high strength aluminum alloys, which are widely used in vehicles or airplanes to prevent accidents. Usefulness of the crack opening point was proposed by using an effective stress intensity facor when evaluating the fatigue crack propagaion rate. Therefore an exact crack opening ratio can be measured for a more exact fatigue crack propagation rate. It is found that the fatigue crack propagation rate was valid within the range of experimentation as an effective stress intensity factor. Summarizing the results are as follows in this paper ; (1) It is found that the value of the crack opening ratio is constant at the rear of the specimen, U'=0.25 at the crack mouth and U'=0.45 at the crack tip, respectively regardless of the stress ratio. (2) The crack opening ratio is different according to measurement locations. The crack opening ratio value was measured at the crack mouth by a clip gage or measured behind the specimen by a strain gage. It is found that the crack opening ratio value is more accurate that any other measuring test for evaluating the crack propagation ratio test by effective stress intensity factor.

Characteristics of High Temperature Fatigue Fracture in Spring Steels after Shot Peening (쇼트피닝 가공한 스프링강의 고온 피로 파괴 특성에 관한 연구)

  • Park, Keyung-Dong;Shin, Yeong-Jin
    • Journal of the Korean Society of Safety
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    • v.21 no.4 s.76
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    • pp.1-6
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    • 2006
  • The lightness of components that was required in automobile and machinery industry requires high strength of components. In particular, manufacturing process and new materials development for solving the fatigue facture problem attendant upon high strength of suspension of automobile are actively advanced. In this paper, the effect of compressive residual stress of spring steel(JISG SUP-9)by shot-peening on fatigue crack growth characteristics in high temperature($100^{\circ}C,\;150^{\circ}C,\;180^{\circ}C$)was investigated with considering fracture mechanics. So, we can obtaint the followings. (1) Compressive residual stress is decreased with increasing the test temperature. (2) The effect of compressive residual stress on fatigue crack growth behavior in high temperature is increased below ${\Delta}K=17{\sim}19MPa{\sqrt{m}}$. (3) It was investigated by SEM that the constraint of compress residual stress for plastic zone of fatigue crack tip was decreased in high temperature as compared with room temperature.

Fatigue Crack Growth Behavior of Gray Cast Iron for Brake Disc of a Passenger Car (대형승용차 디스크 브레이크용 회주철의 피로균열 전파 거동)

  • Kim, Ho-Kyung;Park, Jin-Ho;Yang, Kyoung-Tak;Choi, Deok-Ho
    • Journal of the Korean Society of Safety
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    • v.21 no.4 s.76
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    • pp.19-24
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    • 2006
  • Fatigue crack propagation tests for the brake disc cast iron were conducted for investigating fatigue crack propagation rate(da/dN), crack propagation path and fracture toughness($K_c$) of the material. The threshold stress intensity factor range, ${\Delta}K_{th}$, was found to be about $6MPa{\sqrt{m}}$ at the stress ratio of R = 0.1. Also, fracture toughness value was determined to be $24.7MPa{\sqrt{m}}$. Irregular fatigue fracture surfaces were observed, indicating that fatigue crack growth occurred at the interface between randomly scattered flak graphite and ferrite, where the interfacial strength was relatively weak.

A Study on the Fatigue Factor as a Cause of Human Error (인간과실을 유발하는 피로요인 분석에 관한 연구)

  • Yang, Won-Jae;Shin, Chul-Ho;Keum, Jong-Soo
    • Journal of the Korean Society of Marine Environment & Safety
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    • v.10 no.2 s.21
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    • pp.1-6
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    • 2004
  • For many years, fatigue was discounted as a potential cause of or contributor to human error. However, resent accident data and research point to fatigue as a cause of and/or contributor to human error precisely because of its impact on performance. The goal of this study is to analyze and examine of the fatigue factors related to human error. In this study, we carried out the questionnaire sw-vey which concerned with the fatigue factors.

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Fatigue Strength Evaluation of SPCC Cross-Tension Spot Weld Joints (냉간 압연강판 십자형 점용접부의 피로강도 평가)

  • Kim, Ho-Kyung;Choi, Deok-Ho;Yang, Kyoung-Tak
    • Journal of the Korean Society of Safety
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    • v.21 no.5 s.77
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    • pp.17-21
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    • 2006
  • In this study, SPCC cross-tension type specimens produced under various spot welding conditions were tensile and fatigue tested. Decrease of 2 kA in normal current condition of 10 kA caused a large amount of reduction in both static joining strength and fatigue life. And 2 kA increase resulted in increase of static joining strength and an increase in low cycle regime but a decrease in high cycle regime, revealing the fact that fatigue strength rather than static joining strength would be a major factor during design process in view of the body endurance. As a results of estimating the fatigue lifetimes of various types of spot weld specimens. equivalent stress intensity factor is the proper parameter for predicting the lifetimes of various types of specimens. which can be expressed as ${\Delta}K_{eq}(N/nm^{1.5})=11550N^{-0.36}_{f}$.

Experimental Study of Extradosed Bridge Anchor System (엑스트라도조교 사재 정착구 시스템에 대한 실험적 연구)

  • Kim, Gi-Dong;Park, Weon-Tae
    • Journal of the Korean Society of Safety
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    • v.25 no.6
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    • pp.146-154
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    • 2010
  • In this study the experimental results of fatigue specimen for the Strand Stay Cable Assembly of Extadosed bridges is investigated. The fatigue test and tensile experiment is conducted to 6 kinds of specimens. Test specimen OVM250-31 Strand Cable System manufactured by china OVM B-Machinery Co., Ltd, and OVM250-42 Parallel Strand Stay Cable Assembly manufactured by china OVM B-Machinery Co., Ltd, are passed for fatigue test and rupture tensile test. But Test specimen OVM250-42 Parallel Strand Stay Cable Assembly manufactured by korean A-Machinery Co., Ltd, is not passed for fatigue test conducted according to the "Recommendation for Stay Cable Design. The test result are compared to the fatigue criteria of PHI 2001 for cyclic load, and it is concluded that the current korean design code will be needed for representing the fatigue load in Hot Dip Galvanized Strand Stay Cable. It is verified that the new korean specification and quality criteria of Strand Stay Cable and exact experimental applied process will be needed.

A Study on a Relationship Between the Surface Roughness of Fracture CT Specimen Broken by Fatigue Crack Growth and the Moments (피로균열성장에 의해 파단된 CT시험편의 표면조도와 모멘트의 관계에 관한 연구)

  • Kim, Kyun-Suk;Jung, Hyun-Chul;Kim, Kyung-Su;Park, Chan-Joo;Jang, Hos-Seob
    • Journal of the Korean Society of Manufacturing Technology Engineers
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    • v.19 no.4
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    • pp.462-468
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    • 2010
  • Fatigue crack growth caused by surface defects is one of the most important subjects for the evaluation and the assurance of safety in pressure vessels, piping systems, LPG/LNG fuel tank and other various structures. So, this paper aims to investigate the relationship between the surface roughness of fracture CT specimens and the moments on the specimen when doing fatigue test for the evaluation and the assurance of safety of structures from fatigue crack deconstruction. In this experiment, the CT specimens were loaded by a fatigue testing machine with changing loads until they are broken. The surface roughness of the fracture CT specimens was measured using 3D precise shape measuring equipment and digital holography. As a result of this study, It was identified that the average roughnesses are similar at the positions that has a same moments by comparing the results with the moments on the specimen according to the position.

Structural and Fatigue Strength Evaluation of a Fairlead Chain Stopper for Floating Offshore Wind Turbines (10 MW급 부유식 해상풍력장치용 패어리드 체인스토퍼의 구조 및 피로 강도 평가)

  • Youngjae Yu;Sanghyun Park;Youngsik Jang;Sangrai Cho
    • Journal of Wind Energy
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    • v.14 no.4
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    • pp.5-12
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    • 2023
  • In this study, a structural and fatigue strength evaluation of the Fairlead Chain Stopper (FCS) was performed as a part of the development of a disconnectable mooring system to be applied to 10MW floating offshore wind power generation systems. To estimate the load acting on the FCS, a 10 MW semi-submersible floater was designed using the 10 MW wind turbine developed by Technical University of Denmark(DTU). The minimum breaking load (MBL) of the grade R5 and 147mm mooring chain was applied for the FCS strength analysis. The fatigue load was obtained from the coupled analysis results conducted by a collaborating research institute. The structural and fatigue safety of FCS were evaluated in accordance with DNV codes. From the evaluation results, it was confirmed that the FCS satisfies the structural and fatigue safety requirements.

A Design Study on Fillet Area of Bracket for an Automatic Transmission through Fatigue Analysis (피로해석을 통한 자동변속기 브라켈 필렛부에 관한 설계연구)

  • Chung, Jae-Ung
    • Korean Journal of Computational Design and Engineering
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    • v.12 no.6
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    • pp.466-471
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    • 2007
  • Brackets for an automatic transmission are usually used to connect the transmission with adjacent components in a vehicle. Fillet areas of brackets are one of the most important areas to design the brackets because the areas are easily fractured when the brackets are subjected to external loads. In this study, a new design around the fillet area of the bracket is suggested and improved effects of the proposed design are proved through the comparison of safety factors with the current design. The safety factors are calculated through the fatigue analysis via a commercial code, FEMFAT.

A Study on the Effect of Heat-treatment on the Fatigue Strength of SCM420 Spur Gears (SCM420기어의 피로강도에 미치는 열처리효과에 관한 연구)

  • 류성기;신용호
    • Journal of the Korean Society of Safety
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    • v.14 no.4
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    • pp.13-19
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    • 1999
  • This study deals with effects of heat-treatment on the bending fatigue of SCM420 spur gears. The test gears are heat-treated by two different treatments. After carburization, one group of the test gears is quenched directly, while another group is furnace cooled, reheated then quenched. The fatigue test at a constant stress amplitude is performed by using an electrohydraulic serve-controlled pulsating tester. The S-N curves are obtained and illustrated. By comparing the estimated strength with the experimental results, the validity of the previous experimental formula, presented by the authors for estimating the fatigue strength of carburized gears, was discussed for these tested gears.

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