• 제목/요약/키워드: Fatigue Design

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Fatigue Strength of Fillet Welded Steel Structure Under Out-of-plane Bending Load

  • Kang, S.W.;Kim, W.S.;Paik, Y.M.
    • International Journal of Korean Welding Society
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    • 제2권1호
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    • pp.33-39
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    • 2002
  • The effect of out-of-plane loads on the fatigue strength of welded steel structures is examined through fatigue tests with weldment of two fillet weld joint types. The results of the fatigue tests are compared with those under axial loads, on the basis of the hot spot stress range at the weld toe. From the result of the comparison, a method on how to incorporate the effect of the out-of-plane bending stress is proposed using design S-N curves derived from fatigue tests under the axial load. The proposed method is useful for rational assessment of the fatigue strength of fillet-welded structures, where combined stresses of the in-plane axial stress and the out-of-plane bending stress are induced simultaneously due to the complexity of applied loads and structural geometry.

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Fatigue Strength Assessment of Spot-Welded Lap Joint Using Strain Energy Density Factor

  • Sohn, Ilseon;Bae, Dongho
    • Journal of Mechanical Science and Technology
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    • 제15권1호
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    • pp.44-51
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    • 2001
  • One of the recent issues in design of the spot-welded structure such as the automobile body is to develop an economical prediction method of the fatigue design criterion without additional fatigue test. In this paper, as one of basic investigation for developing such methods, fracture mechanical approach was investigated. First, the Model I, Mode II and Mode III, stress intensity factors were analyzed. Second, strain energy density factor (S) synthetically including them was calculated. And finally, in order to decide the systematic fatigue design criterion by using this strain energy density factor, fatigue data of the ΔP-N(sub)f obtained on the various in-plane bending type spot-welded lap joints were systematically re-arranged in the ΔS-N(sub)f relation. And its utility and reliability were verified by the theory of Weibull probability distribution function. The reliability of the proposed fatigue life prediction value at 10(sup)7 cycles by the strain energy density factor was estimated by 85%. Therefore, it is possible to decide the fatigue design criterion of spot-welded lap joint instead of the ΔP-N(sub)f relation.

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설계 민감도 해석을 활용한 진동내구 예측방법 연구 (Vibration fatigue prediction using design sensitivity analysis)

  • 김찬중;주형준;신성영;권성진;이봉현
    • 한국소음진동공학회:학술대회논문집
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    • 한국소음진동공학회 2011년도 추계학술대회 논문집
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    • pp.488-493
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    • 2011
  • Authors previously suggested the design sensitivity analysis based on transmissibility function and identified the sensitivity of measured point over the small modification of system dynamics. On the other hand, the acceleration data will not reveal the strain information at the same location and authors suggested energy isoclines that successfully predict the fatigue damage on the interesting location to overcome the drawback of acceleration over fatigue society. Both of methodologies, sensitivity analysis and fatigue damage prediction, commonly use the response acceleration response as main indicator. In this paper, authors investigate the advanced method of vibration fatigue prediction using design sensitivity analysis to enhance the accuracy of predicted accumulated fatigue. Uni-axial vibration testing is performed with finite element model of a simple notched specimen and the prediction of fatigue damage at notched location is conducted for accelerations at different measurement locations that show different sensitivity contribution, either.

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구조응력기반 마스터 피로 선도를 이용한 하중 비전달형 십자 필렛 용접조인트의 피로예측 (Fatigue Life Prediction of Non-Load-Carrying Cruciform Welded Joint using Master S-N Curve based on Structural Stress Approach)

  • 곽시영
    • Journal of Welding and Joining
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    • 제33권6호
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    • pp.49-54
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    • 2015
  • Welding process is of importance to assemble products or structures, but also the process is structural weakness due to stress concentration in welding joint. The fatigue design of welded joint requires time & labor consuming fatigue test because the fatigue life is various according to the depth of joint, joint type and load type etc. In fatigue design codes, they guide to classify welding joints with their shape( BS7608, IIW Documents) and provide fatigue assessment information. In terms of numerical method for fatigue analysis, it is also difficult to decide the stress peak in joint because of mesh sensitivity which means that stress value is varies with element type or size on stress concentration zone. Hot-spot method is used generally, but Battelle of United States proposed Master S-N Curve based on structural stresses converted by mechanical equilibrium theory. In this research, we extracted master S-N curve from Battelle's fatigue test DB including test data of various welding joints to apply on Non-Load-Carrying cruciform Joint. Comparing fatigue results between the case of using normal stress and case of structural stress cor the cruciform Joint, The suggested Battelle method showed successive results.

붓스트랩방법을 이용한 피로모형의 설계곡선 설정 (Construction of a Design Curve for Fatigue Model Using Bootstrap Method)

  • 서순근;조유희
    • 품질경영학회지
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    • 제30권4호
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    • pp.106-119
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    • 2002
  • The fatigue curve with estimated parameters represents the estimate of the median or mean life at a given applied stress But, in order to assist a designer in making decisions regarding the fatigue failure mode, it is common practice to construct a design curve on the lower or safe side of data. In this study, to overcome the limitations(i.e., no runout, equal variance, and quality of the approximation, etc) of Shen, Wirsching, and Cashman's method which suggested the approximate design curve for nonlinear models using tolerance interval constructed by Owen's method, an algorithm to find design curves under the fatigue model using a parametric bootstrap method, is proposed and illustrated with multiple fatigue data sets.

Environmental fatigue correction factor model for domestic nuclear-grade low-alloy steel

  • Gao, Jun;Liu, Chang;Tan, Jibo;Zhang, Ziyu;Wu, Xinqiang;Han, En-Hou;Shen, Rui;Wang, Bingxi;Ke, Wei
    • Nuclear Engineering and Technology
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    • 제53권8호
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    • pp.2600-2609
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    • 2021
  • Low cycle fatigue behaviors of SA508-3 low-alloy steel were investigated in room-temperature air, high-temperature air and in light water reactor (LWR) water environments. The fatigue mean curve and design curve for the low-alloy steel are developed based on the fatigue data in room-temperature and high-temperature air. The environmental fatigue model for low-alloy steel is developed by the environmental fatigue correction factor (Fen) methodology based on the fatigue data in LWR water environments with the consideration of effects of strain rate, temperature, and dissolved oxygen concentration on the fatigue life.

Fatigue Strength Assessment of TLP Tendon Porch Using API 2W Gr.50 Steel

  • Im, Sung-Woo;Seo, Young-Seok;Lee, Joo-Sung
    • Journal of Ship and Ocean Technology
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    • 제11권1호
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    • pp.25-35
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    • 2007
  • This paper is concerned with the fatigue strength assessment of tendon porch found which is categorized as the special structural member in TLP. Large-scale tendon porch specimens have been designed and fabricated with API 2W Gr.50 steel recently produced by POSCO. Fatigue test has been carried out for three tendon porch specimens under various load level. Fatigue strength has been evaluated based on the nominal stress range and the results are compared with the fatigue design curve of DnV RP-C203. From the present experimental study, it has been found that the porch specimens satisfy the fatigue design rule although test was carried out under the positive stress ratio. It can be, therefore, said that the API 2W steel produced by POSCO possess sufficient fatigue strength.

Axle Housing의 내구성 판단과 피로특성 (Endurance Evaluation and Fatigue Property fo Axle Housing)

  • 변희문;이순복
    • 한국기계연구소 소보
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    • 통권13호
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    • pp.3-13
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    • 1984
  • Fatigue failure of axle housing could cause many injuries and much financial loss. This challenges the engineer to improve design decisions involving fatigue. Endurance evaluation of axle housing is great interest to auto-mobile manufacturers for the sake of safety and reliability. Axle housing is subjected to gross vehicle weight(G.V.W)as mean load and alternating load. Theoretical design diagram involving mean and alternating stresses is used for the evaluation of axle housing fatigue endurance with the equivalent stress of fatigue critical area on the axle housing. Four point bending fatigue tests on axle housing with constant amplitude loading at approximately R=0 were performed with 50 ton servohydraulic strucural fatigue testing machine developed at KIMM. Specimens were made with the same material STKM 13B as the axle housing and tested to obtain S_N data. Five specimens of STKM 13B were tested at 253.61 MPa and weibull distribution was obtained at the same stress level. Material data and structural data were compares and fatigue stress property factor and fatigue life property factor were obtained.

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선박용 디젤 엔진 크랭크 스로 부품용 S34MnV강의 피로한도에 대한 신뢰도 예측 (Prediction of Reliability of Fatigue Limit of S34MnV Steel for Marine Diesel Engine Crank Throw Components)

  • 김선진;공유식
    • 대한기계학회논문집A
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    • 제40권8호
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    • pp.751-757
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    • 2016
  • 본 논문은 스테어케이스법을 사용하여 크랭크 스로 부품용 S34MnV강의 피로한도의 신뢰도를 평가하는 것이다. 크랭크 스로 부품의 소재는 S34MnV이며, 뜨임 및 풀림 열처리된 단조강이다. 본 연구에서는 설계피로강도의 신뢰도를 예측하기 위해 축 하중 일정진폭 피로시험을 수행하였다. 시험편은 평균응력 0 MPa의 동일한 응력부하를 적용하였고, 즉 응력비는 -1로 하였다. 피로시험 결과는 Dixon-Mood 접근법으로 평가하였다. 스테어케이스법에 의해 예측된 피로강도의 평균과 표준편차는 각각 296.3 MPa 및 10.6 MPa로 나타났다. 마지막으로 어떤 임의의 파손 확률에 대한 피로강도의 신뢰도를 예측하였다. 본 연구에서 제안한 예측법은 단조강의 설계 최적화를 위한 피로강도 값을 결정할 수 있다.

착륙장치 피로 시험평가 (Fatigue Test and Evaluation of Landing Gear)

  • 이상욱;이승규;신정우;김태욱;김성찬;황인희;이제동
    • 대한기계학회논문집A
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    • 제36권10호
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    • pp.1181-1187
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    • 2012
  • 항공기 착륙장치의 피로설계에는 안전수명 방법이 적용된다. 즉, 균열이나 유해한 변형과 같은 구조적 결함이 항공기 운용수명 기간을 모사하는 피로 하중 스펙트럼 조건에서 발생하지 않아야 한다. 일반적으로 항공기 착륙장치는 고주기 피로 환경에 노출되므로, 설계 단계에서 착륙장치의 피로 수명은 응력 기반의 해석을 통해 예측한다. 이를 위해 재료의 분산(Scatter) 및 표면처리 특성 등을 고려한 설계 S-N 선도를 구성하여 해석에 사용한다. 시험평가 단계에서는 실물 착륙장치에 대한 피로시험을 통해 피로설계 요구조건 충족 여부를 최종 검증한다. 본 논문에서는 항공기 착륙장치의 피로수명 해석 및 시험절차를 실제 적용 사례를 통해 제시하였다.