• Title/Summary/Keyword: Fatigue Curve

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Bending fatigue strength comparison of specimen and actual gear for Korea High-Speed Train (한국형 고속전철용 기어의 시편 및 실물 피로강도 평가)

  • 이동형;서정원;문경호;최경진
    • Proceedings of the KSR Conference
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    • 2002.05a
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    • pp.399-403
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    • 2002
  • The transmission system of high speed train serve in the severe condition compared with those of other trains, namely, they have to transmit high power to run with high speed and they have to make maximum use of the limited space. To clarify the strength of gear for Korea High-Speed Train, a bending fatigue test of gear specimen is performed and compare with actual gear's. From this result, specimen test is useful to infer S-N curve and endurance limit of actual gear that much time and expense are consumed.

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Reliability of articulated tower joint against random base shear

  • Islam, Nazrul;Ahmad, Suhail
    • Structural Engineering and Mechanics
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    • v.27 no.1
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    • pp.33-48
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    • 2007
  • An Articulated tower is one of the compliant offshore structures connected to the sea-bed through a universal joint which is the most vulnerable location of the tower that sustains the randomly fluctuating shear stresses. The time history response of the bottom hinge shear is obtained and presented in the spectral form. The fatigue and fracture reliability assessment of the tower joint against randomly varying shear stresses have been carried out. Non-linear limit state functions are derived in terms of important random variables using S-N curve and fracture mechanics approaches. Advanced First Order Reliability Method is used for reliability assessment. Sensitivity analysis shows the influence of various variables on the hinge safety. Fatigue life estimation has been made using probabilistic approach.

A Study on the Influence of Redistributed Residual Stresses on Fatigue Crack Growth Behaviors in the Welded Plate with Various Thickness (변후용접판재의 피로균열성장거동에 미치는 재분포잔류응력의 영향에 관한 연구)

  • 차용훈
    • Journal of the Korean Society of Safety
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    • v.10 no.2
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    • pp.17-23
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    • 1995
  • Though the magnitude is decreasing, the compressive residual stress is always distributed during fatigue crack growth near the crack tip. This means that the residual stress is released during fatigue crack growth due to the alternative load. ${\Delta}K_{IV}$ is modified by using the initial residual stress and the redistributed residual stress in uniform and various thickness welded specimens. The former is denoted by ${\Delta}K_{IV.eff.i}$ and the latter is denoted by ${\Delta}K_{IV.eff.i}$. ${\Delta}K_{IV.eff.i}$ gives more accurate relations in da/dN vs. ${\Delta}K_{IV}$ curve, however the difference is very small.

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Development of Reliability Design Technique and Life Prediction Model for Electronic Components (취성/연성 파괴에 대한 수명예측 모델 및 신뢰성 설계)

  • Kim, Il-Ho;Lee, Soon-Bok
    • Proceedings of the KSME Conference
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    • 2007.05a
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    • pp.1740-1743
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    • 2007
  • In this study, two types of fatigue tests were conducted. First, cyclic bending tests were performed using the micro-bending tester. A four-point bending test method was adopted, because it induces uniform stress fields within a loading span. Second, thermal fatigue tests were conducted using a pseudo power cycling machine which was newly developed for a realistic testing condition. The pseudo-power cycling method makes up for the weak points in a power cycling and a chamber cycling method. Two compositions of solder are tested in all test condition, one is lead-free solder (95.5Sn4.0Ag0.5Cu) and the other is eutectic lead-contained solder (63Sn37Pb). In the cyclic bending test, the solder that exhibits a good reliability can be reversed depending on the load conditions. The lead-contained solders have a longer fatigue life in the region where the applied load is high. On the contrary, the lead-free solder sustained more cyclic loads in the small load region. A similar trend was detected at the thermal cycling test. A three-dimensional finite element analysis model was constructed. A finite element analysis using ABAQUS was performed to extract the applied stress and strain in the solder joints. A constitutive model which includes both creep and plasticity was employed. Thermal fatigue was occurred due to the creep. And plastic deformation is main damage for bending failure. From the inelastic energy dissipation per cycle versus fatigue life curve, it can be found that the bending fatigue life is longer than the thermal fatigue life.

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Study on Fatigue Life of Continuously Reinforced Concrete Pavement with Design Parameter (설계변수별 연속철근 콘크리트 포장의 피로수명 연구)

  • Park, Jong-Sup;Kang, Young-Jong
    • Journal of the Korean Society of Hazard Mitigation
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    • v.7 no.5
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    • pp.1-10
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    • 2007
  • A laboratory investigation is conducted to characterize and quantify fatigue lives of continuously reinforced concrete pavements (CRCP) with initial design parameters. Eight specimens scaled were made based on results of finite-element analyses and stress-strain curve comparisons. Static tests were firstly performed to obtain magnitudes of static failure loads and to predict crack patterns before fatigue tests. The fatigue lives measured in the study were compared based on each initial design parameter. The comparison indicates that the fatigue lives of CRCP specimens with initial cracks increases with increasing the initial crack spacing, and CRCP specimens with reinforcements at top of the concrete slab have more fatigue lives than those with reinforcements at midheight of the concrete slab. In addition, the fatigue lives were significantly affected by soil conditions under the CRCP specimens. The results obtained in the study can be used for maintenance and retrofit of the continuously reinforced concrete pavements.

Fatigue Life Prediction of Automotive Rubber Component Subjected to a Variable Amplitude Loading (가변진폭하중에서의 자동차 고무 부품의 피로 수명 예측)

  • Kim, Wan-Soo;Kim, Wan-Doo;Hong, Sung-In
    • Elastomers and Composites
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    • v.42 no.4
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    • pp.209-216
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    • 2007
  • Fatigue life prediction methodology of the rubber component made of vulcanized natural rubber under variable amplitude loadings was studied. The displacement-controlled fatigue tests were conducted at different levels and the maximum Green-Lagrange strain was selected as damage parameters. A fatigue life curve of the rubber represented by the maximum Green-Lagrange strain was determined from the nonlinear finite element analysis. The transmission load history of SAE as variable amplitude loading was used to perform the fatigue life prediction. And then a signal processing of variable loading by racetrack and simplified rainflow cycle counting methods were performed. The modified miner's rule as cumulative damage summation was used. Finally, when the gate value is 30%, the predicted fatigue life of the rubber component agreed well with the experimental fatigue lives with a factor of two.

Evaluation of Statistical Fatigue Life of Hybrid Composite Joints in Low-Floor Bus (저상버스용 하이브리드 복합재 조인트부의 통계적 피로수명평가)

  • Jung, Dal-Woo;Choi, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.34 no.11
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    • pp.1705-1713
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    • 2010
  • The reliable fatigue life for hybrid composite joint structures was estimated by a statistical method for evaluating fatigue life; the results of the fatigue test varied widely. Cyclic bending tests were performed on a cantilever beam with a hybrid composite joint, which was developed for the body of a low-floor bus. In order to estimate the fatigue life of the hybrid composite joint structure by comparing the data obtained during the fatigue tests, the most suitable probabilistic density function among the normal, lognormal, and Weibull distributions was selected. The probabilistic-stress-life (P-S-N) curves calculated by using the selected Weibull distribution was suggested for process of statistical fatigue life estimation and reliability design.

High Cyclic Fatigue Life and Fracture Behaviors of Shot-Peened Bearing Steel (쇼트피닝 처리를 한 베어링강의 고사이클 피로수명 및 파괴거동)

  • Yoon, Sang-Jae;Choi, Nak-Sam
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.35 no.9
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    • pp.1119-1129
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    • 2011
  • Shot-peening effects on the fatigue behavior of bearing steel were investigated under the high cyclic loading. Hourglass shape specimens were made of bearing steel(JIS-SUJ2) for rotary bending fatigue tests. Two kinds of treatments were performed : a heat treatment and a shot-peened surface treatment after the heat treatment. The fracture surfaces of specimens were classified into two types of fracture mode : the surface fracture mode induced by a surface defect and the internal fracture mode induced by a nonmetallic inclusion. Inclusion depth and shape affected considerably the fatigue life. Shot-peening treatment improved much the fatigue life of the bearing steel under low and high levels of cyclic loads. Probabilistic-stress-life (P-S-N) curves were suggested for the reliable fatigue life estimation of the improved bearing steel.

Development of a RVIES Syetem for Reactor Vessel Integrity Evaluation (원자로용기 건전성평가를 위한 RVIES 시스템의 개발)

  • Lee, Taek-Jin;Choe, Jae-Bung;Kim, Yeong-Jin;Park, Yun-Won;Jeong, Myeong-Jo
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.24 no.8 s.179
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    • pp.2083-2090
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    • 2000
  • In order to manage nuclear power plants safely and cost effectively, it is necessary to develop integrity evaluation methodologies for the main components. Recently, the integrity evaluation techniques were broadly studied regarding the license renewal of nuclear power plants which were approaching their design lives. Since the integrity evaluation process requires special knowledges and complicated calculation procedures, it has been allowed only to experts in the specified area. In this paper, an integrity evaluation system for reactor pressure vessel was developed. RVIES(Reactor Vessel Integrity Evaluation System) provides four specific integrity evaluation procedures covering PTS(Pressurized Thermal Shock) analysis, P-T(Pressure-Temperature) limit curve generation, USE(Upper Shelf Energy) analysis and Fatigue analysis. Each module was verified by comparing with published results.

A Study on the Evaluation of Fatigue Strength of Welded Lap Joint with Element Stress Approach (요소 응력을 이용한 겹침 용접부의 피로 강도 평가에 관한 연구)

  • Kim, Hyeon-Su;Shin, Sang-Beom;Kim, Myung-Hyun;Park, Dong-Hwan
    • Journal of Welding and Joining
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    • v.32 no.1
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    • pp.61-65
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    • 2014
  • The purpose of this study is to evaluate the applicability of the element stress to establish S-N design curve for the welded lap joint with thin plates below 2mm thickness. In order to do it, the extensive fatigue tests of the welded lap joints with INVAR alloy were performed. With the results, the deign S-N curves for the lap-weld were established by using the reference stresses such as the nominal stress range at the weld throat area, hot spot stress range and element stress range, and compared with regard to the standard deviation. The standard deviation of S-N curves with element stress range was less than that of S-N curves with other reference stresses. In addition, FEA results show the amount of the element stress is less sensitive to mesh size. Based on the results, it can be concluded that the element stress is to be used as the reference stress for the design S-N curves of the welded lap joint.