• Title/Summary/Keyword: Fastening Condition

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Rail Corrugation Effects on the Dynamic Behavior of Clips of Rail Fastening System in Operation Environment of Urban Railway (도시철도 운영환경에서 파상마모에 의한 레일체결장치 클립의 진동 특성)

  • Kim, Man-Cheol;You, Won-Hee;Sim, Hyoung-Bo
    • Journal of the Korean Society for Railway
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    • v.19 no.4
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    • pp.489-497
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    • 2016
  • The rail fastening system, which provides a structural connection between the rail and the sleepers, is a main track component that plays an important role in retaining the rail gauge within acceptable tolerances, as well as in passing the train load to the roadbed through the sleepers. In this paper, a modal test was first performed to evaluate the dynamic characteristics (e.g., natural frequency) of the clips of the railway fastening system under the condition of rail corrugation in urban railway operation. The corrugation-induced passing frequency was then compared with the natural frequency of the clips to investigate any resonance effect during train passage. Furthermore, a field test under train passage was conducted to measure the accelerations on the rail and the rail fastening clips as well as the strains on the rail fastening clips in the rail corrugation condition. The field measurements indicated that the accelerations on the rail and the rail fastening clips have a close relationship with the rail corrugation, but they had a minimal effect on the strains of the rail fastening clips.

Stability Design of a Coolant Heater based on Fastening Conditions (냉각수 가열장치의 체결 조건에 따른 안정화 설계)

  • Han, Dae-Seong;Yoon, Hyun-Jin
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.21 no.1
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    • pp.111-118
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    • 2022
  • The vehicle industry requires superior technology that can increase the efficiency of the battery of an electric vehicle. A coolant heater that can optimize the temperature of the battery is one of the most effective techniques for cold environments. However, the vibrations generated by this device can cause major complications, such as leakage and system errors. Therefore, the vibrations of the device must be suppressed to improve the stability. In this study, the fastening conditions of a coolant heater were analyzed using a computer simulation to investigate the natural frequencies and mode shapes which reflect the primary reasons for the largest vibrations under the given operating conditions. The results showed that six-bolted joints could considerably improve the stability of the fastening device

Loosening behavior of Internal and External Connection Dental Implants under Cyclic Loads Considering Pre-fastening Force (체결력을 고려한 내부 및 외부연결형 임플란트의 반복 하중에 대한 풀림 연구)

  • Lee, Yongwoo;Jang, Yong Hoon
    • Tribology and Lubricants
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    • v.37 no.4
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    • pp.136-143
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    • 2021
  • This paper presents the loosening behavior that occurs after the application of an external load to internal and external connection types of dental implants using the finite element method. We use fastening force between an abutment and a fixture to clamp the dental implant system; however, loosening and breakage may occur owing to cyclic external loads. In this study, we considered the initial fastening condition in the pre-load analysis and then investigated the change in stress and contact surface status when applying external loads. After the application of the initial fastening load, we verified that the internal connection-type model exhibited a relatively lower stress distribution than that of the external connection-type one. Moreover, we found that the former model showed a lower stress concentration after the application of the external load. In addition, after the application of this load, we found that the higher the shear load acting on the implant system, the higher the possibility of loosening. The study results showed the change in stress distribution and contact surface according to the connection type of the dental implants and the phenomenon of loosening by cyclic loads. We expect that the results of this study will be useful for the study of reliability and design of dental implant systems.

A Study on Square-Structure Estimation of Fastening Condition of Bolt Using PZT Patches (PZT를 이용한 사각구조물 볼트체결상태 계측에 관한 연구)

  • Chae, Kwan-Seok;Ha, Nam;Hong, Dong-Pyo;Chae, Hee-Chang
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2005.11a
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    • pp.860-863
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    • 2005
  • This work presents a study on development of a practical and quantitative technique for assessment of the structural health condition by PZT impedance-based technique associated with longitudinal wave propagation. The bolt fastening condition is adjusted by torque wrench In order to estimate the damage condition numerically, we suggest the evaluation method of impedance peak frequency shift $\Delta$F in this paper.

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Behavior of Tension Clamp in Rail Fastening System (레일 체결장치 텐션클램프의 거동)

  • Choi, Shin-Hyung;Park, Beom-Ho;Yun, Kyung-Min;Bae, Hyun-Ung;Lim, Nam-Hyoung
    • Journal of the Korea Academia-Industrial cooperation Society
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    • v.16 no.12
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    • pp.8812-8819
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    • 2015
  • In a situation in which importance of rail fastening system is growing with increasing the construction of concrete track, an accident of tension clamp(the component of rail fastening system) breaking has been recently occurred. This results from various factors such as field condition, operating agency, running condition, traffic frequency and so on. Thus, the study for the behavior of tension clamp is required. In this paper, an experiment and finite element analysis(FEA) have been performed to analyse the mechanical behavior of tension clamp. The stress and displacement of tension clamp have been analyzed as the clamping force through a laboratory test, and they were compared with FEA results. Furthermore, the stress and displacement of the tension clamp are derived from train load condition applying the verified model, and the fatigue vulnerability of the tension clamp is identified through stress analysis.

The Joining Quality of High Strength Bolt, Nut and Washer Set (S10T & 10.9HRC) under the Surface Treatment Conditions (표면처리별 S10T, 10.9HRC 고장력 볼트 세트의 체결 품질 연구)

  • Choi, Youn-O;Suk, Han-Gil;Hong, Hyeon-Sun
    • Journal of the Korean institute of surface engineering
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    • v.48 no.3
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    • pp.93-99
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    • 2015
  • This test focuses on the correlations between joining axial force at non-room temperature and at room temperature according to the surface treatment (Geomet, Dacro, Green Kote, Armore Galv.). The quality characteristics of the fastening axial force required by the KSB 2819 and EN14399-10 standards were discussed. Surface treatment was implemented to S10T and 10.9HRC sets of bolts under the same environmental factors. Development for the stabilization of the fastening axial force required by each standard should continually be enforced, and the fastening and storage in the field should be maintained at room temperature. Managing stabilization of torque enumerated data is required after application of surface treatment. It is concluded that, by conducting the test of applying surface treatment to effectively manage, each lot-specific rate of axial force at room temperature conditions should be maintained below the maximum 4.47%. The decline rate of axial force should be maintained under 2.15% maximum, and the standard deviation of the room temperature condition should be maintained below 0.5.

A Diagnosis Case of Structure to Assess Rotor System (회전체의 건전성 평가를 위한 구조물의 진단사례)

  • 양경현;조철환;배춘희;이성호;김성휘
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2001.11b
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    • pp.832-837
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    • 2001
  • In this paper, we analyzed the characteristic of the broken section for bolts fastening the generator casing, and according to the frequency analysis, we grasped the characteristic of the excited force, traced the path of the exciting source so that we examined a factor of transient vibration of the generator casing. Even if it appears transient vibration again, we applied spring washer and more tensile bolt to the casing to minimize the fracture. By solving troubles of the generator rotor, we reduced the vibration amplitude to the normal condition. So we obtain much more the reliablility of the generator.

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Quantitative Assessment of the Fastening Condition and the Crack Size with Using Piezoceramic(PZT) Sensors (압전소자를 이용한 볼트토크 및 크랙의 정량적평가에 관한 연구)

  • Hong, Dong-Pyo;Hong, Yong;Wang, Gao-Ping;Han, Byeong-Hee;Kim, Young-Moon
    • Proceedings of the Korean Society for Noise and Vibration Engineering Conference
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    • 2006.11a
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    • pp.603-606
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    • 2006
  • We present a study on the development of a practical and quantitative technique for the assessment of the structural health condition with using piezoceramic(PZT) sensors. The electro-impedance-based technique with the PZT patches is very sensitive for evaluation of the incipient and small damage in a high frequency range, and however the commonly traditional modal analysis method is effective only for considerably larger damages in low frequency range. The paper presents the technique in detecting and characterizing real-time damage on the specimen that is an aluminum plate fastened with bolts and nuts by different torques and as well a plate with a crack. By using the special arrangement of the PZT sensors, the required longitudinal wave is generated through the specimen. A large number of experiments are conducted and the different conditions of the specimens, i.e. the location and extent of loosening bolts, and the plate with a crack are simulated. respectively. Since fixing and loosening the loosened bolt is controlled by a torque wrench, we can control exactly the experiment of the different torques. Compared with the simulated healthy condition, we can find whether or not there is a damage in the specimen with using an impedance analyzer with the PZT sensors. Several indices are discussed and used for assessing the different simulated damages. As for the location of bolt loosening, the RMSD is found to be the most appropriate index for numerical assessment and as well the RMSD shows strongly linear relationship for assessing the extent of the bolt loosening, and the frequency peak shift ${\Delta}F$ is used to assess the cracked plate. The possibility of repeatability of the pristine condition signatures is also presented and the appropriate frequency range and interval are uniquely selected through large numbers of experiments.

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A FINITE ELEMENT STRESS ANALYSIS OF THE STRESS DISTRIBUTION AND THE SHOCK ABSORPTION IN AN OSSEOINTEGRATED IMPLANT-NATURAL TOOTH SUPPORTED FIXED PARTIAL DENTURE (골유착성 임프란트와 자연치를 이용한 고정성 국소의치에서 응력분산 및 충격흡수에 관한 유한요소법적 응력분석)

  • Jeong Chang-Mo;Lee Ho-Yong
    • The Journal of Korean Academy of Prosthodontics
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    • v.30 no.4
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    • pp.582-610
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    • 1992
  • The long-term success of any dental implant is dependent upon the optimization of stresses which occur during oral function and parafunction. Especially, it has been suggested that there is an unique set of problems associated with joining an osseointegrated implant and a natural tooth with a fixed partial denture. For this particular case, although many literatures suggest different ways to avoid high stress concentrations on the bone surrounding the implant under static and dynamic loading conditions, but few studies on the biomechanical efficacy of each assertion have been reported. The purpose of this investigation was to evaluate the efficacies of clinically suggested methods on stress distribution under static load and shock absorption under dynamic load, using two dimensional finite element method. In FEM models of osseointegrated implant-natural tooth supported fixed partial dentures, calculations were made on the stresses in surrounding bone and on the deflections of abutments and superstructure, first, to compare the difference in stress distribution effects under static load by the flexure of fastening screw or prosthesis, or intramobile connector, and second, to compare the difference in the shock absorption effects under dynamic load by intramobile connector or occlusal veneering with composite resin. The results of this analysis suggest that : 1. Under static load condition, using an implant design with fastenign screw connecting implant abutment and prosthesis or increasing the flexibility of fastening screw, or increasing the flexibility of prosthesis led to the .increase in height of peak stresses in cortical bone surrounding the implant, and has little effect on stress change in bone around the natural tooth. 2. Under static load condition, intramobile connector caused the substantial decrease in stress concentration in cortical bone surrounding the implant and the slight increase in stress in bone around the natural tooth. 3. Under dynamic load condition, both intramobile connector and composite resin veneering showed shock absorption effect on bone surrounding the implant and composite resin veneering had a greater shock absorption effect than intramobile connector.

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A Study on Safety Evaluation of Wheel Using Roller Rig Tester (주행시험기를 이용한 차륜의 안전성 평가에 관한 연구)

  • Ham, Young Sam
    • Journal of the Korean Society for Precision Engineering
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    • v.32 no.7
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    • pp.591-595
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    • 2015
  • The roller rig tester for safety performance evaluation of wheel derailment is a test facility which can give the test load condition to the test wheel, similar to the actual dynamic condition in actual running condition. This study describes the evaluation result on the durability of the resilient wheel equipped with the ring damper and the damping material, and installed in the half part of a full scaled bogie in combination with the primary spring when it rotates under the dynamic condition. The evaluation result on durability of resilient wheel after load test of 2 million cycles shows that the safety of wheel is not affected by the applied load in visual inspection and nondestructive test, however, in the bolt used for fastening the ring damper to the wheel the loosening was found. Accordingly the use of self-locking nut and washer is recommended.