• 한국염색가공학회지
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• 제12권2호
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• pp.79-88
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• 2000

Draw textured yarns have many differences with yarn quality as well as wearing, due to the bulkiness, thermal and physical properties according to the false twist texturing system. In order to improve such property, many studies have been accomplished for developing good textured yarns and their fabrics, but these have been essentially obtained by experimental data or mathematical analysis. This study surveyed various properties of DTY produced by false twist texturing system, namely pin and crossed-belt false twist insertion systems. And 6 yarn specimens of 2 group(pin twisting type, belt twisting type) were measured and analysed.

• 한국염색가공학회지
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• 제20권1호
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• pp.28-35
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• 2008

Texturing is the process of including a characteristic of a natural fiber in a synthetic fiber. The most common method of it the false twist texturing. Nylon textured yarn is primarily manufactured by the disk type. The major process parameters or the disk type false twist machine ratio, disk/yarn, and heater temperature. This study therefore investigated the effects of false twist texturing, especially speed and draw ratio, on the physical properties of nylon textured yarn. The increase of speed was proportional to the increase of unwinding tension, which could reduce the production efficiency by elevating the tension affecting to fiber during the process. In addition, the increase of speed was inversely proportional to the increase of crimp rigidity of nylon textured yarn. Draw ratio was proportionally increased with the increase of tenacity and the reductions of fineness and elongation, showing the influence or draw ratio to the ultimate physical properties of textured yarn.

• 한국염색가공학회지
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• 제20권1호
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• pp.36-43
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• 2008

False twist texturing uses the thermoplastic property of synthetic yarn and produces a bulk and a stretch by giving the filament a permanent crimp. This study investigated the effects of false twist texturing parameters, disk/yarn(D/Y) and heater temperature, on the physical properties of nylon textured yarn. D/Y was a primary determinant of twist numbers of filaments and was proportionally increased with the twist numbers of filaments, resulting in an increase of crimp rigidity of the textured yarn. Heater temperature, a determinant of the heat setting of transformed filaments, was proportionally increased with the increase of crimp rigidity. Nylon 6 was partially melted at $190^{\circ}C$. This study consequently suggested the optimal parameters of nylon 6 85d/68f full-dull POY.

• 한국염색가공학회지
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• 제20권2호
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• pp.47-52
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• 2008

Nylon textured yarn is usually manufactured by disk type false twist texturing. Dyeing properties of nylon textured yam have not been studied yet. In this study, dyeing properties of nylon textured yam according to draw ratio out of process parameters were investigated. The fact that microstructure of nylon textured yarn in amorphous region particularly is transformed by draw ratio was confirmed indirectly by measurement of dyeing rate because dyeing rate was affected by the structure of amorphous region. Dyeing rate at draw ratio 1.29 was the lowest because the higher draw ratio increase amorphous orientation and disturb dye diffusion into amorphous region. The microstructure according draw ratio was indirectly confirmed by 5% strength, tenacity, elongation. But difference in K/S value and fastness was insignificant.

• 한국의류산업학회지
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• 제12권4호
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• pp.500-507
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• 2010

In this study, physical properties were studied by using latent stretching yarn in order to develop the texturing yarn technique for super bulky yarn, which is better in bulkiness and handle than natural wool and also adds property of synthetic fiber to natural wool. In order to obtain textured conditions by analysing basic properties for manufacturing DTY yarn with super bulky property, DTY 50d/12 after spinning latent yarn spined POY 80d/12 was obtained under the two conditions of (i) false twist(T/M) level 3 in DTY texturing and (ii) draw ratio level 4 in draw texturing. For DTY texturing yarn, Elongation rate increased as the heat treatment time and temperatures increased. In addition, shrinkage became higher as false twist was higher, so that elongation rate became lower. When annealing became longer in time and higher in temperature, initial modulus increased. In addition, as the count of false twist increased, the initial modulus showed higher values. For draw texturing yarn, under the conditions of heat temperature 180 and heating time 30 minutes, shrinkage rate in draw ratio 1.55 and 1.6 draw ratio was 7%, and that in 1.65 and 1.7 draw ratio was 8.5%. High draw ratio samples' tenacity was much influenced by heating time and temperature, but low draw ratio samples' tenacity was influenced not by treated time, but by treated temperature.

• 한국염색가공학회지
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• 제16권1호
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• pp.5-9
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• 2004

This research surveys the threadline instability on the belt texturing machine according to the 1st heater temperature, draw ratio and velocity ratio. the threadline instability to the time, which is called surging phenomena, is analysed with variations of draw ratio and velocity ratio. In addiction, the surging phenomena is investigated with the variation of the untwisting tension and false twist mechanism on the belt texturing machine. The breaking strain, modulus and yam unevenness of the DTY along the yarn length are measured and analysed with the surging phenomena which is due to untwisting tension variation on the threadline according to the draw ratio, 1st heater temperature and velocity ratio.

• 한국염색가공학회지
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• 제13권1호
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• pp.68-75
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• 2001

Tensile and shrinkage characteristics of DTY, EDY and Macel were investigated experimentally. The drawn textured yarn(DTY) made by an existing belt type false twist and the elastic drawn textured yarn(EDY) made by non-torque false twist method modified from the belt type one. Macel was the yarn which had drawn and un-drawn arrangements. The tenacity of EDY had lower value than that of DTY. EDY had higher strethch than that of DTY. Especially Macel yarn had higher stretch than that of DTY compared with the same diameter of yarn. With time course behavior the tenacity and elongation of DTY and EDY had stabled tendency without variation. Before scouring Process, the wet and dry shrinkage patio of EDY load higher value than that of DTY. However, they decreased artier the process. At the same time, the stretch characteristic of EDY was significant as the diameter of yarn became higher.

• 한국염색가공학회지
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• 제18권1호
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• pp.33-43
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• 2006

The purpose of this study was to eximine the effect of different yam twisting methods on mechanical properties and 3D CAD images of plain knitted fabrics made of composite yarns. Six yams were used in this study: four different composite yams of the six consist of acetate and functional polyester (Poly-m) with the ratio of 70:30, and the rest two are the original acetate $100\%$ yam and the poly-m $100\%$ yarn. The four kinds of composite yarns were processed in combinations of twisting processes such as interlacing, false twisting, two for one twisting, combined twisting and single covering, and the two original yams were knitted without any twisting process. Sixteen mechanical properties of all the six knitted fabrics, knitted under the same knitting conditions, were measured by KES-FB system with the outer knit condition. The results were as follows; 1) When the sample applied with the false twisting process at the temperature as high as $220^{\circ}C$, ENT, B, HB, G and RC values of samples increased which leads to increasing dimensional stability. 2) To gain the high bending and shear properties in the single covering process, selecting the core yarn with such properties is the most important factor. 3) Interlacing process effected to increase RC value. 4) False twisting process after interlacing process gave bulkiness and un-interlaced part in yam was increased SMD value. The SMD value of the kilted fabric of the composite yarn, which was put through the combined twist process, was higher than those of which simple process such as the two for one twist or the single covering process applied. In order to achieve the silk-like surface feel of knitted fabric, the sin91e covering process is recommended. 5) Examining the simulation images of the knifed fabrics of composite yarn, which were generated by the 3D CAD system based on the mechanical properties of the fabric, led that appearance could be changed as different twisting methods were applied.

• Fibers and Polymers
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• 제4권4호
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• pp.161-168
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• 2003

An investigation of the dimensionless torque in the newly developed cone drum twister texturing mechanism is reported. The cone drum twister is one of the outer surface contacting friction-twisting devices in false-twist texturing. In this cone drum twister, a filament yam passes over the surface of the cone drum that rotates by the passing yarn without a special driving device. This research is composed of the theoretical analysis of the false twisting mechanism and the experimental analysis at room temperature. The equations have been derived which shows interrelationship of the conical angle of cone drum, the wrapping angle, the drag angle, and the yam helix angle. Theoretical values of dimensionless torque were calculated and were compared with the experimental results. It is shown that, as the conical angle and the projected wrapping angle increased, the dimensionless torque also increased. But the conical angle was reached to ${30.75}^{\circ}C$, the dimensionless torque decreased.

• 한국의류산업학회지
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• 제2권5호
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• pp.443-449
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• 2000

An investigation of the relative velocity of friction surface for the newly developed cone drum twister texturing mechanism is reported. The cone drum twister is one of the outer surface contacting friction-twisting devices in false-twist texturing. In this cone drum twister, a filament yam passes over the surface of the cone drum that rotates by passing the yarn without a special driving device. This research is theoretically composed of the analysis of the false twisting mechanism. The equations were derived by using the conical angle of the cone drum, projected wrapping angle, and yarn helix angle. Theoretical values of the relative velocity of friction surface were calculated and discussed. It is shown that, as the projected wrapping angle increased, the relative velocity of friction surface decreased. But as the conical angle increased the relative velocity of friction surface also increased.