• 제목/요약/키워드: Failure mode effect analysis

검색결과 311건 처리시간 0.029초

원인분석을 통한 신뢰성 중심의 유지보수 시스템 절차 개발 (Development of Implementation Procedure for Reliability Centred Maintenance with Causing Analysis)

  • 이헌창;최민홍;임동호;김태옥
    • 한국가스학회지
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    • 제21권4호
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    • pp.16-20
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    • 2017
  • 현재의 유지보수 시스템은 고정 설비 및 회전기계의 유지 및 보수에 대한 명확한 기준이 제시되지 않고 있으며, 고장이 발생되더라도 근본적인 원인분석 없이 교체 및 수리가 이루어져 더 큰 사고를 초래할 수 있는 환경이다. 따라서 본 연구에서는 예방보전을 통해 사전에 점검하고 유지 보수할 수 있도록 신뢰성 중심의 유지보수 시스템의 절차를 개발하였고, 향후 유지보수에서 설비의 고장형태에 따라 문제 발생 설비를 집중 관리함으로써 중대산업사고의 발생을 사전에 예방하고 관리할 수 있는 절차를 제시하고자 하였다.

시스템즈 엔지니어링 기법을 이용한 격납용기 살수펌프의 신뢰기반 정비기법 도입 연구 (Systems Engineering approach to Reliability Centered Maintenance of Containment Spray Pump)

  • ;이용관;정재천
    • 시스템엔지니어링학술지
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    • 제9권1호
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    • pp.65-84
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    • 2013
  • This paper introduces a systems engineering approach to reliability centered maintenance to address some of the weaknesses. Reliability centered maintenance is a systematic, disciplined process that produces an efficient equipment management strategy to reduce the probability of failure [1]. The study identifies the need for RCM, requirements analysis, design for RCM implementation. Value modeling is used to evaluate the value measures of RCM. The system boundary for the study has been selected as containment spray pump and its motor drive. Failure Mode and Criticality Effects analysis is applied to evaluate the failure modes while the logic tree diagram used to determine the optimum maintenance strategy. It is concluded that condition based maintenance tasks should be enhanced to reduce component degradation and thus improve reliability and availability of the component. It is recommended to apply time directed tasks to age related failures and failure finding tasks to hidden failures.

FMEA기법을 이용한 화학제품의 PL 대응체계 연구 (A Study on Product Liability Response System of Chemical Products by Using Failure Mode and Effect Analysis)

  • 고재욱;유진환;김대흠
    • 한국가스학회지
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    • 제7권4호
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    • pp.30-35
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    • 2003
  • 제조물책임(Product Liability : PL)이란 제조물의 결함으로 인하여 소비자 또는 제3자의 생명, 신체, 재산 등에 손해가 발생했을 경우 그 제조물의 제조자 또는 판매자 등에게 손해배상 책임을 부과시키는 법으로 국내에서는 제조물책임법은 2002년 7월 시행되었다. 본 연구에서 FMEA를 이용한 화학제품의 제조물책임 대응체계를 구성하였으며, 깍N-Dimethyethylamine을 사례로 적용하여 연구를 진행하였다. 우선 화학제품의 취급설명서 역할을 하는 MSDS(Material Safety Data Sheet)를 통해 제품의 정보를 파악하고, 제품의 결함으로 인한 영향을 분석하는 FMEA기법을 적용하여 결함의 심각도, 결함의 발생빈도 및 검출도의 곱으로 정의된 RPN(Risk Priority Number)에 의하여 위험성을 정량적으로 제시하였다.

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현실적 공정 FMEA 평가기준 개발 (Practical Criteria for Process FMEA)

  • 김태혁;장중순;이은열
    • 한국신뢰성학회지:신뢰성응용연구
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    • 제10권2호
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    • pp.123-135
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    • 2010
  • Failure mode and effects analysis (FMEA) is a widely used technique to assess or to improve reliability of products or processes at early stage of development. Traditionally, the prioritization of failures for corrective actions is performed by evaluating risk priority numbers (RPN). In practice, due to insufficient evaluation criteria specific to related products and processes, RPN is not always evaluated properly. This paper reestablishes an effective methodology for prioritization of failure modes in FMEA procedure. Revised evaluation criteria of RPN are devised and a refined FMEA sheet is introduced. To verify the proposed methodology, it is applied to inspection processes of PCB products.

Scenario Planning and Risk Failure Mode Effect and Analysis (RFMEA) based Management

  • Paul, Virendra Kumar;Basu, Chaitali
    • Journal of Construction Engineering and Project Management
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    • 제6권2호
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    • pp.24-29
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    • 2016
  • This paper elaborates the significance of scenario planning in risk management, and presents an integrated approach which takes into account the 'Risk Events' derived from scenario planning for risk prioritisation. This research integrates scenario planning with Risk Failure Mode and Effect Analysis (RFMEA) through examples from construction litigations of project schedule and cost overrun cases as a simplified approach to project risk management. The proposed methodology incorporates scenarios developed from realistic events of dispute and arbitration cases from construction projects, and thereby increasing potential to foresee risks and their effects well in advance. The results from this methodology shall be validated against outcome of survey study conducted by KPMG-PMI (2013) on project schedule and cost overruns that was based on Ministry of Statistics and Programme Implementation (MoSPI) Project Monitoring data for 2012-13.

6 시그마 프로세스를 이용한 소형 직류 모터의 소음 절감 (Noise Reduction of a Small D/C Motor Using 6 Sigma Process)

  • 차원준;최연선
    • 한국소음진동공학회논문집
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    • 제13권7호
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    • pp.532-538
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    • 2003
  • This paper studies on the noise reduction for a small automobile DC Motor (a window motor) using the 6 sigma process. The application of 6 sigma process suggested reliable and valuable statistical data for the quality of the DC motor at the production line. In the measurement step in 6 sigma process. the FMEA(failure mode effect analysis) were used for the detection of noise sources. The application of 6 sigma Process gave not only the improving method for the quality of the DC motor but also the confidence of improvement Itself since it was done on the basis of the test results for a number of DC motors at the production line. Consequently the 6 sigma process was proved very effective for the noise reduction at the production line.

항공기용 유압 시스템 신뢰도 및 정비도 분석 프로세스 고찰 (A Study on the Reliability and Maintainability Analysis Process for Aircraft Hydraulic System)

  • 한창환;김근배
    • 시스템엔지니어링학술지
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    • 제12권1호
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    • pp.105-112
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    • 2016
  • An aircraft must be designed to minimize system failure rate for obtaining the aircraft safety, because the aircraft system failure causes a fatal accident. The safety of the aircraft system can be predicted by analyzing availability, reliability, and maintainability of the system. In this study, the reliability and the maintainability of the hydraulic system are analysed except the availability, and therefore the reliability and the maintainability analysis process and the results are presented for a helicopter hydraulic system. For prediction of the system reliability, the failure rate model presented in MIL-HDBK-217F is used, and MTBF is calculated by using the Part Stress Analysis Prediction and quality/temperature/environmental factors described in NPRD-95 and MIL-HDBK-338B. The maintainability is predicted by FMECA(Failure Mode, Effect & Criticality Analysis) based on MIL-STD-1629A.

샌드위치식 복합구조체의 셀(Cell)형상비가 거동과 성능에 미치는 영향 (Effect of Span-to-Depth Ratio on Behavior and Capacity in Composite Structure of Sandwich System)

  • 정연주;정광회;김병석;박성수;황일선
    • 한국해양공학회:학술대회논문집
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    • 한국해양공학회 2000년도 추계학술대회 논문집
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    • pp.73-78
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    • 2000
  • This paper describes the effect of span-to-depth ratio, which describes aspect of cell formed with top diaphragm steel plate, on capacity in composite steel-concrete structure of sandwich system. The span-to-depth ratio \ulcorner load-carrying mechanism and load-distribution capacity of structure. Therefore, stress levels of members and load-resis\ulcorner of system vary according to span-depth ratio. In this study, numerical nonlinear analysis was performed to various ratio for two types(MA, MB) composite structure of sandwich system to analyze the influence of span-to-depth ratio or, behavior. The difference of load-carrying mechanism and stress of members results from analysis results, then bas\ulcorner differences, the effects of span-to-depth ratio on shear capacity, flexural capacity and load-resistance capacity were analyze effects on failure mode and ductility were briefly. As a results of this study, as span-to-depth ratio increases, \ulcorner bottom steel plate and concrete lower. This implies an increase in effective flexural and shear capacity. Therefore lo\ulcorner capacity of structure improves as span-to-depth ratio increases, Especially, the effect is greate in shear than flexural span-to-depth ratio increases, this difference between flexural and shear capacity may change failure mode and ductility. span-to-depth ratio increases capacity increases more than flexural capacity, we should expect that structural behavior mode gradually change from shear to flexural and ductility of structure gradually improves.

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생활치 표백술 후 수종의 자유 산소기 제거제 처리가 복합 레진-법랑질 전단 접착 강도 및 파절 양상에 미치는 영향 (THE EFFECT OF REMOVAL OF RESIDUAL PEROXIDE ON THE SHEAR BOND STRENGTH AND THE FRACTURE MODE OF COMPOSITE RESIN-ENAMEL AFTER TOOTH BLEACHING)

  • 임경란;금기연;김애리;장수미
    • Restorative Dentistry and Endodontics
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    • 제26권5호
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    • pp.399-408
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    • 2001
  • Tooth bleaching has been prevailing recently for its ability to recover the color and shape of natural teeth without reduction of tooth material. However, it has been reported that bleaching procedure adversely affects the adhesive bond strength of composite resin to tooth. At the same time the bond strength was reported to be regained by application of some chemical agents. The purpose of this in vitro study was to investigate the effect of the removal of residual peroxide on the composite- enamel adhesion and also evaluated fracture mode between resin and enamel after bleaching. Sixty extracted human anterior and premolars teeth were divided into 5 groups and bleached by combined technique using of office bleaching with 35 % hydrogen peroxide and matrix bleaching with 10% carbamide peroxide for 4 weeks. After bleaching, the labial surfaces of each tooth were treated with catalase, 70% ethyl alcohol, distilled water and filled with composite resin. Shear bond strength was tested and the fractured surfaces were also examined with SEM. Analysis revealed significantly higher bond strength values. (p<0.05) for catalase-treated specimens, but water-treated specimens showed reduction of bond strength, alcohol- treated specimens had medium value between the two groups(p<0.05). The fracture mode was shown that the catalase group and the alcohol group had cohesive failure but the water sprayed group had adhesive failure. It was concluded that the peroxide residues in tooth after bleaching seems to be removed by gradual diffusion and the free radical oxygen from peroxide prevents polymerization by combining catalyst in the resin monomer. Therefore it may be possible to eliminate the adverse effect on the adhesion of composite resin to enamel after bleaching by using water displacement solution or dentin bonding agent including it for effective removal of residual peroxide.

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FMEA 기법을 활용한 공동주택 골조공사의 건설실패 핵심관리요인 분석 (An Analysis of Critical Management Factors for Construction Failure on the Apartment Structural Framework using FMEA)

  • 오치돈;박찬식
    • 한국건설관리학회논문집
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    • 제13권3호
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    • pp.78-88
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    • 2012
  • 국내의 건설실패 관련 연구는 체계화된 실패정보 분류체계 및 실패정보의 활용을 위한 방안을 제시하는 것에 초점을 맞추고 있다. 그러나, 건설현장의 한정된 관리자가 건설실패를 유발하는 다양한 원인에 대한 예방대책을 수립하는 것은 한계가 있다. 따라서, 효율적인 건설실패 예방활동이 이루지기 위해서는 많은 실패원인에 대한 정량적 평가를 통해 우선순위를 정하여 효율적인 예방대책이 수립되어야 한다. 이에 본 연구는 정량적인 평가를 통해 실패를 유발하는 핵심관리요인을 도출 할 수 있도록 FMEA(Failure Mode and Effect Analysis) 기법을 활용한 건설실패 핵심관리요인 선정방법을 제시하고, 공동주택 골조공사를 대상으로 핵심관리요인을 분석하는 것을 목적으로 하였다. 이를 위해 FMEA 기법의 위험도를 실패 위험성과 예방성으로 구분하여 평가할 수 있도록 하였다. 본 연구에서 제시한 핵심관리요인 평가방법은 건설실패의 사전예방대책을 효율적으로 수립하는데 활용될 수 있으며, 향후 유사한 연구를 통해 프로젝트 수행 단계별 혹은 다양한 시설 및 공종에 대한 핵심관리요인을 도출하는데 활용될 수 있을 것으로 기대된다.