• Title/Summary/Keyword: Failure locations

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Investigations on the bearing strength of stainless steel bolted plates under in-plane tension

  • Kiymaz, G.
    • Steel and Composite Structures
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    • v.9 no.2
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    • pp.173-189
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    • 2009
  • This paper presents a study on the behavior and design of bolted stainless steel plates under in-plane tension. Using an experimentally validated finite element (FE) program strength of stainless steel bolted plates under tension is examined with an emphasis on plate bearing mode of failure. A numerical parametric study was carried out which includes examining the behavior of stainless steel plate models with various proportions, bolt locations and in two different material grades. The models were designed to fail particularly in bolt tear-out and material piling-up modes. In the numerical simulation of the models, non-linear stress-strain material behavior of stainless steel was considered by using expressions which represent the full range of strains up to the ultimate tensile strain. Using the results of the parametric study, the effect of variations in bolt positions, such as end and edge distance and bolt pitch distance on bearing resistance of stainless steel bolted plates under in-plane tension has been investigated. Finally, the results obtained are critically examined using design estimations of the currently available international design guidance.

Investigation on Causes of Pitting Corrosion in Sprinkler Copper Tubes (스프링클러 동배관의 공식부식 발생원인)

  • Lee, Jae-Bong;Jung, Hoseok
    • Corrosion Science and Technology
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    • v.13 no.1
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    • pp.6-14
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    • 2014
  • Copper metal is widely used in tubes installed in sprinkler water services because of its excellent corrosion resistance. Copper corrosion is considered to be insignificant in water system and the incident of copper pipeline failure is relatively low. However, pitting corrosion is a major problem with all copper tubes. In this study, leaked sprinkler copper tubes were collected from three different locations and examined on the causes of pitting corrosion of copper tubes in sprinkler water plumbing systems. Electrochemical tests such as potentiodynamic polarization, as well as surface and chemical analyses were performed. Results show that pitting corrosion of copper tubes were found as Type I pitting that the carbon film formed on the copper tubes have a harmful effects, causing the pinhole failure in the pipe and resulting in leakage of water. The contermeasures on Type I pitting corrosion of copper tubes were proposed.

Scale effect of mechanical properties of jointed rock mass: A numerical study based on particle flow code

  • Wang, Xiao;Yuan, Wei;Yan, Yatao;Zhang, Xue
    • Geomechanics and Engineering
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    • v.21 no.3
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    • pp.259-268
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    • 2020
  • The synthetic rock mass (SRM) were used to investigate the influence of specimen size on the mechanical properties of jointed rock mass. The SRM were established based on parallel bond model (PBM) and smooth joint model (SJM) and the scaled rock specimens were sampled in two SRMs considering three sampling locations. The research results show that the smaller the initial fracture density is, the greater the uniaxial compressive strength (UCS), elastic modulus (E) is when compared with the same sampling location. The mechanical properties of rock specimens obtained by different sampling methods in different SRMs have different scale effects. The strength of rock specimens with more new cracks is not necessarily less than that of rock specimens with fewer new cracks and the failure of rock is caused by the formation of macro-fracture surface.

Comments on a Case Study on Engineering Failure Analysis of Link Chain

  • Yu, George Y.H.
    • Safety and Health at Work
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    • v.12 no.4
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    • pp.544-545
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    • 2021
  • The article by Tae-Gu Kim et al. conducted elastic FE modeling, which was inappropriate for fracture of elastic-plastic chain material (11.3% of elongation). FE analysis results and the findings in the fracto-graphic analysis did not tally but contradicted each other. The article identified "incorrect installation"/bending forces as the root cause while FE results of the chain under bending forces showed very low stresses at fracture locations but the highest stress in the middle of shank of the chain. The article's "step-like topographies indicating the fracture due to bending moment rather than uniaxial tension" lacked scientific support. The load value carried by each chain section under bending/incorrect installation was only half of that under tension, thus the article using same load value in FE simulation comparison for bending and tension was incorrect. The real cause of the chain fracture was likely improper checking the lifted load or/and using the wrong chain with much lower safety working load.

Strength Assessment of LNG CCS using Strength Analysis Method for Composite Materials (직교이방성 복합재료의 극저온 재료 물성치를 고려한 LNG CCS의 강도 평가에 관한 연구)

  • Jeong, Han Koo;Yang, Young Soon
    • Journal of the Society of Naval Architects of Korea
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    • v.51 no.2
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    • pp.114-121
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    • 2014
  • Liquefied natural gas(LNG) cargo containment system(CCS) has the primary function of ensuring both adequate structural safety with respect to sloshing load which is defined as a violent behaviour of the liquid contents in CCS due to external forced motions and thermal insulation keeping natural gas below its boiling point. Among different LNG CCS types such as independent B-type and membrane ones, Mark III CCS is considered in this paper to perform its strength assessment. Mark III CCS plate is designed and constructed by stacking various non-metallic engineering materials such as plywood, triplex, reinforced PU foam that are supported by series of mastic upon inner steel hull structure. From the viewpoint of structural analysis, this plated structure is treated as a laminated composite structure showing complex structural behaviour under external load. Advanced finite element models of Mark III CCS plate is generated and used in conjunction with ultimate strength based failure criteria from laminated composite mechanics for the strength assessment. The strength assessment is performed within the initial failure state of Mark III CCS plate. Results provide failure details such as failure locations and loads. Finally obtained results are reviewed using the loads from acceptance criteria suggested by classification.

Assessment of Steam Generator Tubes with Multiple Axial Through-Wall Cracks (축방향 다중관통균열이 존재하는 증기발생기 세관 평가법)

  • Moon, Seong-In;Chang, Yoon-Suk;Kim, Young-Jin;Lee, Jin-Ho;Song, Myung-Ho;Choi, Young-Hwan
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.28 no.11
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    • pp.1741-1751
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    • 2004
  • It is commonly requested that the steam generator tubes wall-thinned in excess of 40% should be plugged. However, the plugging criterion is known to be too conservative for some locations and types of defects and its application is limited to a single crack in spite of the fact that the occurrence of multiple through-wall cracks is more common in general. The objective of this research is to propose the optimum failure prediction models for two adjacent through-wall cracks in steam generator tubes. The conservatism of the present plugging criteria was reviewed using the existing failure prediction models for a single crack, and six new failure prediction models for multiple through-wall cracks have been introduced. Then, in order to determine the optimum ones among these new local or global failure prediction models, a series of plastic collapse tests and corresponding finite element analyses for two adjacent through-wall cracks in thin plate were carried out. Thereby, the reaction force model, plastic zone contact model and COD (Crack-Opening Displacement) base model were selected as the optimum ones for assessment of steam generator tubes with multiple through-wall cracks. The selected optimum failure prediction models, finally, were used to estimate the coalescence pressure of two adjacent through-wall cracks in steam generator tubes.

Piping Failure Frequency Analysis for the Main Feedwater System in Domestic Nuclear Power Plants

  • Choi Sun Yeong;Choi Young Hwan
    • Nuclear Engineering and Technology
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    • v.36 no.1
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    • pp.112-120
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    • 2004
  • The purpose of this paper is to analyze the piping failure frequency for the main feedwater system in domestic nuclear power plants(NPPs) for the application to an in-service inspection(ISI), leak before break(LBB) concept, aging management program(AMP), and probabilistic safety analysis(PSA). First, a database was developed for piping failure events in domestic NPPs, and 23 domestic piping failure events were collected. Among the 23 events, 12 locations of wall thinning due to flow accelerated corrosion(FAC) were identified in the main feedwater system in 4 domestic WH 3-loop NPPs. Two types of the piping failure frequency such as the damage frequency and rupture frequency were considered in this study. The damage frequency was calculated from both the plant population data and damage(s) including crack, wall thinning, leak, and/or rupture, while the rupture frequency was estimated by using both the well-known Jeffreys method and a new method considering the degradation due to FAC. The results showed that the damage frequencies based on the number of the base metal piping susceptible to FAC ranged from $1.26{\times}10^{-3}/cr.yr\;to\;3.91{\times}10^{-3}/cr.yr$ for the main feedwater system of domestic WH 3-loop NPPs. The rupture frequencies obtained from the Jeffreys method for the main feedwater system were $1.01{\times}10^{-2}/cr.yr\;and\;4.54{\times}10^{-3}/cr.yr$ for the domestic WH 3-loop NPPs and all the other domestic PWR NPPs respectively, while those from the new method considering the degradation were higher than those from the Jeffreys method by about an order of one.

Thermo-mechanical Reliability Analysis of Copper TSV (구리 TSV의 열기계적 신뢰성해석)

  • Choa, Sung-Hoon;Song, Cha-Gyu
    • Journal of Welding and Joining
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    • v.29 no.1
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    • pp.46-51
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    • 2011
  • TSV technology raises several reliability concerns particularly caused by thermally induced stress. In traditional package, the thermo-mechanical failure mostly occurs as a result of the damage in the solder joint. In TSV technology, however, the driving failure may be TSV interconnects. In this study, the thermomechanical reliability of TSV technology is investigated using finite element method. Thermal stress and thermal fatigue phenomenon caused by repetitive temperature cycling are analyzed, and possible failure locations are discussed. In particular, the effects of via size, via pitch and bonding pad on thermo-mechanical reliability are investigated. The plastic strain generally increases with via size increases. Therefore, expected thermal fatigue life also increase as the via size decreases. However, the small via shows the higher von Mises stress. This means that smaller vias are not always safe despite their longer life expectancy. Therefore careful design consideration of via size and pitch is required for reliability improvement. Also the bonding pad design is important for enhancing the reliability of TSV structure.

Application of Risk-Informed Inservice Inspection for Piping in Nuclear Power Plants (리스크 정보를 활용한 배관 가동중검사 적용)

  • Jin, Young Bok;Jin, Seuk Hong;Moon, Yong Sig
    • Transactions of the Korean Society of Pressure Vessels and Piping
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    • v.7 no.4
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    • pp.31-37
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    • 2011
  • Pressurized Water Reactor Owners Group(PWROG) proposed and applied a risk-informed inservice inspection(RI-ISI) program to alternate existing ASME Section XI periodic inspections. The RI-ISI programs enhance overall safety by focusing inspections of piping at high safety significant(HSS) and locations where failure mechanisms are likely to be present, and by improving the effectiveness on inspection of components because the examination methods are based on the postulated failure mode and the configuration of the piping structural element. The RI-ISI programs can reduce NDE, man-rem exposure, costs of engineering analysis, outage duration and chance of complicating plant operations etc. RI-ISI methods of piping inservice inspection were applied on 3 units(KSNP : Korea Standard Nuclear Power Plant) and are scheduled to apply on the other units. In this paper, we compared and showed the results of the 2 units and we concluded that the RI-ISI application could enhance and maintain plant safety and give unquantifiable benefits.

A Diagnostic Technique for Power Distribution Line Facilities by the Corona Detector (코로나 검출기를 이용한 배전설비 진단기법)

  • Cho, Yong-Sang;Song, Gyu-So;Choi, Yu-Seong;Park, Tae-Seong
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.60 no.3
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    • pp.588-593
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    • 2011
  • The airpollutant may accelerate degradation of power line facilities, and may reduce the life of the electric facilities. In case of korea, there are a tendency that the density of air pollution may be increased by industrial development. while lack of research activity and establishment of a countermeasure on this issue. Recently the occurrence of electricity failure have been reduced on the power transmission and distribution lines. but the occurrence of electricity failure by insulator itself has been increased. It means that we should have develop more clear technique for detection of the wrong insulator. In this study to provide a method for detection of the insulator failure or effective management of the troubled insulator, we analyze the chemical composition of the insulator which used on power distribution line at the sea side locations. To define the relation between insulation and corona intensity, we design and develop an corona detector. We define the variation of insulation by pollution changes on the insulator and verify quantitative relation between corona and insulations using the corona detector.