• 유체기계공업학회:학술대회논문집
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• 유체기계공업학회 2002년도 유체기계 연구개발 발표회 논문집
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• pp.439-443
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• 2002

In this study, three-dimensional incompressible viscous flow analysis and optimization using response surface method are presented for the design of a jet fan. Steady, incompressible, three-dimensional Reynolds averaged Wavier-Stokes equations are used as governing equations, and standard k-$\epsilon$ turbulence model is chosen as a turbulence model. Governing equations are discretized using finite volume method. Sweep angles and maximum thickness of blade are used as design variables for the shape optimization of the impeller in response surface method. The experimental points which are needed to construct response surface are obtained from the D-optimal design and Full Factorial design and relations between design variables and response surface are examined.

• 한국정밀공학회지
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• 제28권4호
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• pp.482-489
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• 2011

In practical design process, designer needs to find an optimal solution by using full factorial discrete combination, rather than by using optimization algorithm considering continuous design variables. So, ANOVA(Analysis of Variance) based on an orthogonal array, i.e. Taguchi method, has been widely used in most parts of industry area. However, the Taguchi method is limited for the shape optimization by using CAE, because the multi-level and multi-objective optimization can't be carried out simultaneously. In this study, a combined method was proposed taking into account of multi-level computational orthogonal array and TOPSIS(Technique for Order preference by Similarity to Ideal Solution), which is known as a classical method of multiple attribute decision making and enables to solve various decision making or selection problems in an aspect of multi-objective optimization. The proposed method was applied to a case study of the multi-level shape optimization of lower arm used to automobile parts, and the design space was explored via an efficient application of the related CAE tools. The multi-level shape optimization was performed sequentially by applying both of the neural network model generated from seven-level four-factor computational orthogonal array and the TOPSIS. The weight and maximum stress of the lower arm, as the objective functions for the multi-level shape optimization, showed an improvement of 0.07% and 17.89%, respectively. In addition, the number of CAE carried out for the shape optimization was only 55 times in comparison to full factorial method necessary to 2,401 times.

• 한국전산구조공학회논문집
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• 제20권5호
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• pp.551-556
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• 2007

소화시스템에 사용되는 고압의 소화가스 저장용기에는 저장용기의 파손을 막아주는 안전밸브가 있다. 이러한 안전밸브의 내부에는 원형 박판의 파열 판이 들어 있는데, 저장용기의 내압이 위험수준에 도달하면 파열 판이 파손하여 내압을 배출하는 역할을 한다. 안전밸브의 설계인자는 파열 판의 두께, 안전밸브의 유로 직경, 플라스틱 패킹 링의 내부 직경 그리고 파열 판을 고정하는 볼트 안쪽의 필렛 반경이 있다. 이중에서 파열 판의 두께는 0.2mm로 고정을 하였다. 요인배치법을 사용하여 주효과를 결정하였고 회귀방정식을 유도하였다. 이러한 회귀방정식은 추후 안전밸브의 설계에 있어서 기초 설계 자료로서 활용할 수 있도록 실험 결과와 비교하여 검증하였다. 검증실험 및 회귀방정식에 의한 결과의 오차는 약 $2{\sim}5%$ 정도인 것을 확인하였다. 그리고 반응표면법을 사용하여 기밀테스트 압력인 25MPa에서 파열할 수 있는 안전밸브의 최적 모델을 결정하였다.

• KIEE International Transaction on Electrical Machinery and Energy Conversion Systems
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• 제3B권2호
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• pp.84-89
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• 2003

The finite element method (FEM) is typically used in the process of motor design. However, the FEM requires computation time, Therefore, decreasing the number of FEM simulations may also decrease the simulation cost. Several optimal design methods overcoming this problem have been recently studied. This paper investigates the optimal design of the magnet pole of a BLDC motor through reducing simulation cost. The optimization minimizes the magnet volume and limits the average and cogging torques to certain values. In this paper, the response surface methodology and Taguchi's table for reducing the number of FEM simulations are used to approximate two constraints. The optimization result shows that the presented strategy is satisfactorily performed.

• Bulletin of the Korean Chemical Society
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• 제28권9호
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• pp.1493-1498
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• 2007

In this work, alkyl methacrylate-based microgels were synthesized by an experimental design method, and their sebum absorption characteristics were investigated. The results of fractional factorial experimentation indicated that the cross-linking agent content, solvent content, and stirring speed were the main parameters in the synthesis of the microgels. The suitable synthesis conditions were determined by the response surface design method. Through a study of the monomer and solvent effects, it was confirmed that the microgel shows the highest sebum absorption ratio when t-butyl methacrylate is used as a monomer or when acetone is used as a solvent. The optimal microgel synthesis conditions for cosmetic application were determined, and the resulting microgel had a mean particle size of 4.7 μm and a sebum absorption ratio of 435%.

• Industrial Engineering and Management Systems
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• 제6권2호
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• pp.119-124
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• 2007

The most difficult and time-intensive issue in the successful implementation of genetic algorithms is to find good parameter setting, one of the most popular subjects of current research in genetic algorithms. In this study, we present a new efficient experimental design method for parameter optimization in a genetic algorithm for general job shop scheduling problem using the Taguchi method. Four genetic parameters including the population size, the crossover rate, the mutation rate, and the stopping condition are treated as design factors. For the performance characteristic, makespan is adopted. The number of jobs, the number of operations required to be processed in each job, and the number of machines are considered as noise factors in generating various job shop environments. A robust design experiment with inner and outer orthogonal arrays is conducted by computer simulation, and the optimal parameter setting is presented which consists of a combination of the level of each design factor. The validity of the optimal parameter setting is investigated by comparing its SN ratios with those obtained by an experiment with full factorial designs.

• 한국유체기계학회 논문집
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• 제7권6호
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• pp.55-61
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• 2004

A numerical procedure for optimizing the shape of three-dimensional sedimentation tank is presented to maximize its sedimentation efficiency. The response surface based optimization is used as an optimization technique with Reynolds-averaged Navier-Stokes analysis for multi-phase flow. Standard $k-{\epsilon}$ model is used as a turbulence closure. Three design variables such as, tank height to center feed wall diameter ratio, blockage ratio of center feed wall and angle of distributor are chosen as design variables. Sedimentation efficiency is defined as an objective function. Full-factorial method is used to determine the training points as a means of design of experiment. Sensitivity of each design variable on the objective function has been evaluated. And, optimal values of the design variables have been obtained.

• 동력기계공학회지
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• 제19권4호
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• pp.11-16
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• 2015

Welding is very popular method for joining two or more metals. In this paper, the three-way factorial design was adopted for obtaining the optimum friction stir welding conditions of Al 5052 alloy. Tools of shoulder diameter of 9, 12, 15 mm and pin length of 1.5 mm were used. Also the material's dimension for welding was $100{\times}100{\times}2mm$, and the tensile specimens were worked by water-jet technique. Welding variables were shoulder diameter, rotating speed of tool and welding speed. As far as this work is concerned, optimum condition for friction stir joint of Al 5052 alloy was predicted as the shoulder diameter of 15 mm, welding speed of 500mm/min and rotating speed of 1000 rpm. In addition, the presumed range of tensile strength under the optimal conditions is estimated to be $208.3{\pm}5.7$ MPa with 99% reliability.

• Computers and Concrete
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• 제29권 5호
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• pp.347-360
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• 2022

Fiber-reinforced cementitious composites (FRCC) have emerged as a response to the calls for strong, ductile and sustainable concrete mixes. FRCC has shown outstanding mechanical properties and ductility where special fibres are used in the mixes to give it the strength and the ability to exhibit strain hardening. With the possibility of designing the FRCC mixes to include sustainable constituents and by-products materials such as fly ash, FRCC started to emerge as a green alternative as well. To be able to design mixes that achieve these conflicting properties in concrete, there is a need to understand the composition effect on FRCC and optimize these compositions. Therefore, this paper aims to investigate the influence of FRCC compositions on the properties of fresh and hardened of FRCC and then to optimize these mix compositions using factorial design approach. Three factors, water-to-binder ratio (w/b), mineral admixtures (total of fly ash and metakaolin by cement content (MAR)), and metakaolin content (MK), were investigated to determine their effects on the properties of fresh and hardened FRCC. The results show the importance of combining both FA and MK in obtaining a satisfactory fresh and mechanical properties of FRCC. Models were suggested to elucidate the role of the studied factors and a method for optimization was proposed.

• KSBB Journal
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• 제24권1호
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• pp.30-40
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• 2009

Aspergillus terreus에 의한 이타콘산 생산 발효공정에서 생산균주의 성장을 어느 정도 제한시킴으로써 배양생리적 특성이 이타콘산 생합성 쪽으로 치우치도록 통계적 방법을 적용하여 itaconic acid의 생산배지 조성을 최적화하는 연구를 수행하였다. 이타콘산은 TCA회로를 거쳐 합성된 cis-aconitic acid의 디카르복실화 반응에 의해 생합성되는 고부가 화학원료물질이다. 우선 One factor at a time (OFAT) 방법을 이용하여 이타콘산의 생산성 증가에 크게 영향을 미치는 중요한 탄소원들로 sucrose, glucose, fructose와 soluble starch를 확인할 수 있었고, 질소원들로는 cottonseed flour와 soybean meal을 찾을 수 있었다. Fractional factorial design을 통하여 이들 6가지 요인들 간의 상호작용의 정도를 확인한 결과 sucrose와 cottonseed flour간의 상호작용의 정도가 가장 컸고, 나머지 요인들 간의 상호작용의 정도는 작거나 혹은 이타콘산 생산에 오히려 부정적인 결과를 나타냈다. 또한 full factorial design (FFD) 실험을 통해 생산배지에 $KH_2PO_4$와 $MgSO_4$가 과량 첨가되면 이타콘산의 생산성이 심각하게 저해됨을 알 수 있었다. FFD의 1차모델식을 근간으로 하여 최급상승법 (steepest ascent method, SAM)을 적용하여 sucrose, cottonseed flour, $KH_2PO_4$ 및 $MgSO_4$의 최적 농도로 향하는 가장 가파른 기울기를 구함으로써, 신속하고 효율적으로 최적 농도지점에 대한 정보를 얻을 수 있었다. SAM이 제시해주는 농도 부근에서 반응표면분석 (response surface method, RSM)을 적용하여 각 배지성분의 농도를 최적화시키기 위해, 2개의 중요한 요인인 sucrose와 cottonseed flour를 이용하여 중심합성계획 (central composite design, CCD) 실험을 수행하였다. 그 결과 이타콘산의 최적 배지 조건은 sucrose 90.4 g/L, cottonseed flour 53.8 g/L인 것으로 관찰되었고, 이 농도에서 이타콘산의 생산성은 초기 사용된 배지에서의 생산성에 비해 약 7배 증가한 4360 mg/l로 나타났다. 이로부터 탄소원 (C)으로 사용한 sucrose와 질소원 (N)으로 사용한 cottonseed flour 간의 C/N 비율이 이타콘산의 생산성에 큰 영향을 미친다는 것을 확인할수 있었다.