• Title/Summary/Keyword: Face bolt

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Durability Improvement of Engine Bulkhead by Adjusting Design Parameters (설계인자변화에 따른 엔진 벌크헤드 내구성 향상)

  • Yang, Chull-Ho;Han, Moon-Sik
    • Transactions of the Korean Society of Automotive Engineers
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    • v.19 no.2
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    • pp.111-116
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    • 2011
  • Three-dimensional finite element analyses have been performed to improve the durability of bulkhead. To keep pace with design changes and concentrate on regions of interest, SUBMODEL technique in ABAQUS was used for analysis. An analysis was conducted with following load cases: 1) Cap press-fit, 2) Bearing crush, 3) Bolt assembly, 4) Hot assembly, 5) Firing load, 6) Alternating firing load, 7) 2nd hot assembly. Fatigue analysis was done using commercial software FEMFAT and fatigue factors at the interested regions such as bolt tip area, counter bore, breathing hole, honing clearance were calculated and compared to aid design validation. Finite element modeling in the area of thread engagement used a simple constraint equations. Increasing bolt length, to a minimum of 39 mm above joint face gives a better fatigue resistance to the bulkhead. Breathing hole helps not only circulate the air in the crankcase but also fatigue resistance of bulkhead by relieving the stress at the critical locations.

Thermal Stress Analysis on Exhaust System of Car (자동차 배기시스템의 열응력해석)

  • Cho, Jae-Ung;Han, Moon-Sik
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.9 no.1
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    • pp.42-48
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    • 2010
  • Exhaust system of car is studied by thermal analysis. Temperature is uniformly distributed from $22{^{\circ}C}$ to $200{^{\circ}C}$ on exhaust system due to heat transfer. The largest deformation of 2.6919mm is shown at the left end of muffler. The inner face combined with exhaust manifold is applied by the largest thermal equivalent stress of 914.61MPa. After the elapsed time of 360 second, the end of muffler is shown to have the largest deformation of 2.5538mm and the bolt combined with this muffler is applied by the largest equivalent stress of 887.79MPa. By reinforcing material at the end of muffler or fastened bolt shown with highest thermal deformation or stress, the durability at this system can be improved.

A Laboratory Test and Numerical Analysis to Determine the Number of Additional Installation of Face Bolts due to the Deviated Bolts from the Horizontal Direction (막장볼트가 수평으로부터 벗어나는 경우 추가해 주어야 하는 본수에 대한 실내실험 및 수치해석)

  • Seo, Kyoung-Won;Lee, Sung-Won;Kim, Chang-Yong
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.8 no.4
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    • pp.345-354
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    • 2006
  • During installation of face bolts, they are often deviated from the designed horizontal direction. In this study, a laboratory test and numerical analysis were conducted to examine the change of support effect by them. Also, the number of bolts to be added for achieving the designed support effect was considered. It was verified in this study that the horizontal installation is more effective. Under the test condition of this study, 1.5 bolts/section should be added in the face of which the installation density was 3 bolts/section when the bolts were installed with $R15^{\circ}$ angle from the horizontal position.

Stiffness model for "column face in bending" component in tensile zone of bolted joints to SHS/RHS column

  • Ye, Dongchen;Ke, Ke;Chen, Yiyi
    • Steel and Composite Structures
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    • v.38 no.6
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    • pp.637-656
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    • 2021
  • The component-based method is widely used to analyze the initial stiffness of joint in steel structures. In this study, an analytical component model for determining the column face stiffness of square or rectangular hollow section (SHS/RHS) subjected to tension was established, focusing on endplate connections. Equations for calculating the stiffness of the SHS/RHS column face in bending were derived through regression analysis using numerical results obtained from a finite element model database. Because the presence of bolt holes decreased the bending stiffness of the column face, this effect was calculated using a novel plate-spring-based model through numerical analysis. The developed component model was first applied to predict the bending stiffness of the SHS column face determined through tests. Furthermore, this model was incorporated into the component-based method with other effective components, e.g., bolts under tension, to determine the tensile stiffness of the T-stub connections, which connects the SHS column, and the initial rotational stiffness of the joints. A comparison between the model predictions, test data, and numerical results confirms that the proposed model shows satisfactory accuracy in evaluating the bending stiffness of SHS column faces.

A Study of effective installation patterns of face bolts using 3D-FDM analysis (터널 안정화를 위한 페이스볼트의 효율적 배치에 관한 수치해석적 연구)

  • Seo, Kyoung-Won;Bae, Gyu-Jin;Nishimura, Kazuo;Domon, Tsuyoshi
    • Journal of Korean Tunnelling and Underground Space Association
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    • v.8 no.2
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    • pp.141-149
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    • 2006
  • For application of NATM, the self-supporting until installation of the supporting system must be satisfied. However, the face of a tunnel are always unsupported and therefore it is fairly vulnerable to tunnel collapses. Face blots are well known and widely used to prevent the deformation of the tunnel face and its circumference, which are installed horizontally toward the tunnel axis generally. To maximize the supporting effect of face bolts, this study has analysed the effective design patterns of face bolts by changing their installation angles. As the conclusion, it has been found that the axial displacement of the face increases slightly by installing the outermost bolts upward from the axis but surface settlement at 2.5D behind the face decreases up to 18%.

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A Split Die Design for Forging of Hexagonal Bolt Head (육각볼트 헤드 단조를 위한 분할금형설계)

  • Qiu, Yuangen;Cho, Hae Young
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.19 no.5
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    • pp.91-97
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    • 2020
  • A split-die design for the cold forging of symmetric parts such as those having a hexagonal cross-section is presented in this paper. Parts with a hexagonal cross-section, such as bolt heads and nuts, should be forged with a die that has a hexagonal-shaped hole. A split type die is required to mitigate the buildup of stress concentrations located at the corners of the hexagonal hole. Generally, the insert of a hexagonal die is made by cutting each corner of a cylinder using a hexagonal hole and then combined with the die and shrink-fitted. However, split dies face problems when extruding material at the corners of the hexagonal split die. To address this problem, two types of split dies were evaluated: rounded hexagonal dies and angular hexagonal dies. The effects of the pre-stress ring on the dies were compared and analyzed and results show that using the angular split hexagonal die can extend the lifetime of forging dies.

An Experimental Study on the Shear Behavior of Reinforced Concrete Beams Strengthened by Slit Type Steel Plates with Anchor Bolt (앵커볼트 체결 Slit형 강판 보강 RC보의 전단거동에 관한 실험적 연구)

  • Lee, Choon-Ho;Jeong, Woo-Dong;Shim, Jong-Seok
    • Journal of the Korea Concrete Institute
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    • v.22 no.5
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    • pp.703-710
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    • 2010
  • Reinforced concrete beams of existing structure often encounter insufficient shear problems for various reasons. Application of steel plates is one of widely used methods for shear strengthening of reinforced concrete beams that are insufficient of shear capacity. This study presents test results on strengthening shear deficient RC beams by external bonding of vertical and diagonal slit type steel plates with anchor bolt. Test parameters are width, interval, angle and length of slits with anchor bolt. The purpose was to evaluate the failure modes and shear capacities for RC beams strengthened by various slit type steel plates with anchor bolt. The results showed that the slit type steel plate specimens strengthened by adhesive bonding and bolting failed in shear fracture modes at maximum load. Flexural crack first occurred on the tension face of beam and then inclined cracks occurred on the shear span. Finally, slit type steel plates strengthened by adhesive bonding and fastening bolts managed to delay abrupt debonding and didn't detach fully from main body of RC beam.

Effect of bolted splice within the plastic hinge zone on beam-to-column connection behavior

  • Vatansever, Cuneyt;Kutsal, Kutay
    • Steel and Composite Structures
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    • v.28 no.6
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    • pp.767-778
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    • 2018
  • The purpose of this study is to investigate how a fully restrained bolted beam splice affects the connection behavior as a column-tree connection in steel special moment frames under cyclic loading when located within the plastic hinge zone. The impacts of this attachment in protected zone are observed by using nonlinear finite element analyses. This type of splice connection is designed as slip-critical connection and thereby, the possible effects of slippage of the bolts due to a possible loss of pretension in the bolts are also investigated. The 3D models with solid elements that have been developed includes three types of connections which are the connection having fully restrained beam splice located in the plastic hinge location, the connection having fully restrained beam splice located out of the plastic hinge and the connection without beam splice. All connection models satisfied the requirement for the special moment frame connections providing sufficient flexural resistance, determined at column face stated in AISC 341-16. In the connection model having fully restrained beam splice located in the plastic hinge, due to the pretension loss in the bolts, the friction force on the contact surfaces is exceeded, resulting in a relative slip. The reduction in the energy dissipation capacity of the connection is observed to be insignificant. The possibility of the crack occurrence around the bolt holes closest to the column face is found to be higher for the splice connection within the protected zone.

A Study on Efficient Design Technique of RPUM Steel Pipes (RPUM 강관의 효율적인 설계기법에 관한 연구)

  • Kim, Jung-Su;Park, Tae-Soon
    • Proceedings of the KSR Conference
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    • 2006.11b
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    • pp.1354-1363
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    • 2006
  • Until now, NATM(New Austrian Tunneling Method) has been increasingly developed based on concept of making use of ground as support. Also, NATM in its essence is a method of risk based on monitoring behaviour of tunnel. This Monitoring is irreplaceable for the quality construction of tunnel, and safety of tunnel itself. Pre-reinforcement ahead of a tunnel face using long steel pipes in NATM, known as the RPUM(Reinforced Protective Umbrella Method), is the auxiliary method to sustain the stability of a tunnel face and reduce the ground settlements. Since design of RPUM has been dependent on the empirical design, it is necessary to develop the improved design methods. In this study, to understand behaviour of steel pipes, it is monitored displacement of tunnel crown, axial force of rock bolt, displacement and axial stress of steel pipes. Also, in order to clarify the mechanical behaviour and RPUM effects, 3-Dimensional numerical analysis is performed that various cases of different parameter combinations including original length and repeated length of steel pipes, installation width and angle, repeated length of steel. In the results of comparison monitoring with analysis, it is suggested more economical and efficient design technique than empirical design methods.

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Investigation and Design of Underground Cavern for Oil Storage in Korea (국내원유비축지하공동의 조사 및 설계)

  • Kim Chee Whan;Lee Seok Chun
    • Explosives and Blasting
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    • v.12 no.1
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    • pp.32-38
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    • 1994
  • This study Is to summarize the contents for the investigation and design of the construction for oil storage. Since underground caverns are large scale, in their construction one should consider the mechanical stability of cave·rns and the economic view of construction. On the basis of them, cavern's section and layout were determined and water curtains were designed to maintain hydraulic equilibrium so that gases were sealed tightly. Also the supporting criteria for rock bolt and stotcrete were determined by means of the classification of rock masses and the results of finite element method. The criteria of grouting reinforcement were presented according to the results of injection test in the pilot holes of working face.

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