• Title/Summary/Keyword: Fabrication Error

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Study on mechanical behaviors of cable-supported ribbed beam composite slab structure during construction phase

  • Qiao, W.T.;An, Q.;Wang, D.;Zhao, M.S.
    • Steel and Composite Structures
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    • v.21 no.1
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    • pp.177-194
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    • 2016
  • The cable-supported ribbed beam composite slab structure (CBS) is a new type of pre-stressed hybrid structure. The standard construction method of CBS including five steps and two key phases are proposed in this paper. The theoretical analysis and experimental research on a 1:5 scaled model were carried out. First, the tensioning construction method based on deformation control was applied to pre-stress the cables. The research results indicate that the actual tensile force applied to the cable is slightly larger than the theoretical value, and the error is about 6.8%. Subsequently, three support dismantling schemes are discussed. Scheme one indicates that each span of CBS has certain level of mechanical independence such that the construction of a span is not significantly affected by the adjacent spans. It is shown that dismantling from the middle to the ends is an optimal support dismantling method. The experimental research also indicates that by using this method, the CBS behaves identically with the numerical analysis results during the construction and service.

Automated quality characterization of 3D printed bone scaffolds

  • Tseng, Tzu-Liang Bill;Chilukuri, Aditya;Park, Sang C.;Kwon, Yongjin James
    • Journal of Computational Design and Engineering
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    • v.1 no.3
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    • pp.194-201
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    • 2014
  • Optimization of design is an important step in obtaining tissue engineering scaffolds with appropriate shapes and inner micro-structures. Different shapes and sizes of scaffolds are modeled using UGS NX 6.0 software with variable pore sizes. The quality issue we are concerned is the scaffold porosity, which is mainly caused by the fabrication inaccuracies. Bone scaffolds are usually characterized using a scanning electron microscope, but this study presents a new automated inspection and classification technique. Due to many numbers and size variations for the pores, the manual inspection of the fabricated scaffolds tends to be error-prone and costly. Manual inspection also raises the chance of contamination. Thus, non-contact, precise inspection is preferred. In this study, the critical dimensions are automatically measured by the vision camera. The measured data are analyzed to classify the quality characteristics. The automated inspection and classification techniques developed in this study are expected to improve the quality of the fabricated scaffolds and reduce the overall cost of manufacturing.

The analysis of error characteristics in self-imaging and improved optimization of waveguide structure for multi-mode interference devices (자아결상원리의 오차 해석을 통한 다중모드간섭기의 최적화)

  • 홍정무;오범환;이승걸;이일항;우덕하;김선호
    • Korean Journal of Optics and Photonics
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    • v.13 no.1
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    • pp.38-43
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    • 2002
  • Simple principles of self-imaging in Multi-Mode Interference (MMI) devices are based on the approximation of propagation constants. The analysis of the basic nature of the self-imaging principle reveals the problems of previous optimization methods, and provides a new scheme to optimize the external variables for the reconciliation of approximation problems by considering two different tendencies of approximation effects. Furthermore, the representative mode method is proposed to make the application easy. This optimization method provides an essential method for stable design and fabrication of MMI devices with improved characteristics.

A Study on the Prediction and Control of Welding Deformations of Ship Hull Blocks (선체 블록의 용접변형 예측 및 제어를 위한 연구)

  • C.D. Jang;C.H. Lee
    • Journal of the Society of Naval Architects of Korea
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    • v.37 no.2
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    • pp.127-136
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    • 2000
  • Welding deformations reduce the accuracy of ship hull blocks and decrease the productivity due to correction work. Preparing an error-minimizing guide at the design stage will lead to a high quality as well as high productivity. And a precise method to predict the weld deformation is an essential part of it. This paper proposes an efficient method to predict complicated weld deformations based on the inherent strain theory combined with the finite element method. The inherent strain is determined by the highest temperature and the degree of restraint. In order to calculate the inherent strain exactly, it is considered that the degree of restraint becomes different according to the fabrication stages in real structures. A simulation of a stiffened plate shows the applicability of this method to simple ship hull blocks.

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SEVERAL METHODS OF FABRICATIONS OF INNER CROWN AND OUTER CROWN IN CONSTRUCTION OF KONUS DENTURE (다양한 Konus denture의 내관 및 외관의 제작방법)

  • Chung Jun-Yong
    • The Journal of Korean Academy of Prosthodontics
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    • v.40 no.4
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    • pp.406-413
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    • 2002
  • The purpose of this article is the consolidation of several methods in fabrication of Konus denture. It is different Konus denture from traditional Clasped removable partial denture in the procedures of construction. There are multiple procedures of fabrications of inner and outer crowns in the construction of Konus denture. It is important to fabricate the inner crown, the outer crown and the denture framework in construction of Konus denture. Each procedure should be performed exactly. However, there are many procedures in fabrications of them, and thus, the operator and technician bear trial and error. This article consolidate the multiple methods of fabrications of components of Konus denture. The first method is completion of inner crown, outer crown and denture after one impression taking. The second method is the procedures of cementation of inner crown, impression taking of edentulous area, and completion of outer crown and denture. The third method is the procedures or pick up impression taking of inner crown and completion of outer crown and denture on the inner crown of working cast. Each method is acceptable, but operater and technician should be accustomed with their own systemic procedures and minimize the errors in the construction of denture.

The Effects of Tool Setting Errors on Cutting Tool Vibrations (공구 진동에 대한 공구 셋팅 오차의 영향)

  • Shin Y.J.;Park K.T.;Kang B.S.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.199-202
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    • 2005
  • High speed milling process is emerging as an important fabrication process benefits include the ability to fabricate micro and meso-scale parts out of a greater range of materials and with more varied geometry. It also enables the creation of micro and meso-scale molds for injection molding. Factors affecting surface roughness have not been studied in depth for this process. A series of experiments has been conducted in order to begin to characterize the factors affecting surface roughness and determine the range of attainable surface roughness values for the high speed milling process. It has previously been shown that run-out creates a greater problem for the dimensional accuracy of parts created by high speed milling process. And run-out also has a more significant effect on the surface quality of milled parts. The surface roughness traces reveal large peak to valley variations. This run-out is generated by spindle dynamics and tool geometry. In order to investigate the relationship between tool setting errors and surface roughness end tilted mills were used to cut aluminum samples. The results indicate that tool setting errors have significant effects on surface roughness and cutting forces.

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The Flow Analysis and Evaluation of the Peristaltic Micropump (마이크로 정량펌프의 유동해석과 작동성능 평가)

  • 박대섭;최종필;김병희;장인배;김헌영
    • Journal of the Korean Society for Precision Engineering
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    • v.21 no.2
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    • pp.195-202
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    • 2004
  • This paper presents the fabrication and evaluation of mechanical behavior for a peristaltic micropump by flow simulation. The valve-less micropump using the diffuser/nozzle is consists of the lower plate, the middle plate, the upper plate and the tube that connects inlet and outlet of the pump. The lower plate includes the channel and the chamber, and the plain middle plate are made of glass and actuated by the piezoelectric translator. Channels and a chamber on the lower plate are fabricated on high processability silicon wafer by the DRIE(Deep Reactive Ion Etching) process. The upper plate does the roll of a pump cover and has inlet/outlet/electric holes. Three plates are laminated by the aligner and bonded by the anodic bonding process. Flow simulation is performed using error-reduced finite volume method (FVM). As results of the flow simulation and experiments, the single chamber pump has severe flow problems, such as a backflow and large fluctuation of a flow rate. It is proved that the double-chamber micropump proposed in this paper can reduce the drawback of the single-chamber one.

Fabrication of Three-Dimensional Scanning System for Inspection of Massive Sinkhole Disaster Sites (대형 싱크홀 재난 현장 조사용 3차원 형상화 장비 구현)

  • Kim, Soolo;Yoon, Ho-Geun;Kim, Sang-Wook
    • The Journal of Korea Robotics Society
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    • v.15 no.4
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    • pp.341-349
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    • 2020
  • Recently, interest in ground subsidence in urban areas has increased after a large sinkhole occurred near the high-story building area in Jamsil, Seoul, Korea, in 2014. If a massive sinkhole occurs in an urban area, it is crucial to assess its risk rapidly. Access to humans for on-site safety diagnosis may be difficult because of the additional risk of collapse in the disaster area. Generally, inspection using drones equipped with high-speed lidar sensors can be utilized. However, if the sinkhole is created vertically to a depth of 100 m, similar to the sinkhole in Guatemala, the drone cannot be applied because of the wireless communication limit and turbulence inside the sinkhole. In this study, a three-dimensional (3D) scanning system was fabricated and operated using a towed cable in a massive vertical sinkhole to a depth of 200 m. A high-speed lidar sensor was used to obtain a continuous cross-sectional shape at a certain depth. An inertial-measuring unit was applied to compensate for the error owing to the rotation and pendulum movement of the measuring unit. A reconstruction algorithm, including the compensation scheme, was developed. In a vertical hole with a depth of 180 m in the mining area, the fabricated system was applied to scan 0-165 m depth. The reconstructed shape was depicted in a 3D graph.

Water-flow Test/Performance Evaluation of Nonimpinging-type Injector used in the Hydrazine Thruster of Medium-level Thrust (중형급 하이드라진 추력기에 장착되는 비충돌형 인젝터의 수류시험 및 성능평가)

  • Jung, Hun;Kim, Jong-Hyun;Kim, Jeong-Soo;Kim, In-Tae
    • Proceedings of the Korean Society of Propulsion Engineers Conference
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    • 2011.11a
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    • pp.139-142
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    • 2011
  • A water-flow test for acceptance verification is carried out for a nonimpinging-type injector prior to the design-performance verification of hydrazine thruster under development. The injector used in the experiment is to be equipped on the hydrazine thruster producing 70 N of nominal thrust at an inlet pressure of 24.6 $kg_f/cm^2$. It is observed that there exist varying characteristics of atomization among the injector-nozzle orifices caused by a fabrication error which can be judged from a microscopic standpoint. On the other hand, all of the injector orifices are placed within the design criteria in an injection-angle performance.

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초고집적 회로를 위한 SIMOX SOI 기술

  • Jo, Nam-In
    • Electronics and Telecommunications Trends
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    • v.5 no.1
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    • pp.55-70
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    • 1990
  • SIMOX SOI is known to be one of the most useful technologies for fabrications of new generation ULSI devices. This paper describes the current status of SIMOX SOI technology for ULSI applications. The SIMOX wafer is vertically composed of buried oxide layer and silicon epitaxial layer on top of the silicon substrate. The buried oxide layer is used for the vertical isolation of devices The oxide layer is formed by high energy ion implantation of high dose oxygen into the silicon wafer, followed by high temperature annealing. SIMOX-based CMOS fabrication is transparent to the conventional IC processing steps without well formation. Furthermore, thin film CMOX/SIMOX can overcome the technological limitations which encountered in submicron bulk-based CMOS devices, i.e., soft-error rate, subthreshold slope, threshold voltage roll-off, and hot electron degradation can be improved. SIMOX-based bipolar devices are expected to have high density which comparable to the CMOX circuits. Radiation hardness properties of SIMOX SOI extend its application fields to space and military devices, since military ICs should be operational in radiation-hardened and harsh environments. The cost of SIMOX wafer preparation is high at present, but it is expected to reduce as volume increases. Recent studies about SIMOX SOI technology have demonstrated that the performance of the SIMOX-based submicron devices is superior to the circuits using the bulk silicon.