• Title/Summary/Keyword: FSW

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Springback prediction of friction stir welded DP590 steel sheets considering permanent softening behavior (영구 연화 거동을 고려한 마찰교반용접(FSW) 된 DP강 판재의 탄성 복원 예측)

  • Park, T.;Lee, W.;Chung, K.H.;Kim, J.H.;Kim, D.;Kim, Chong-Min;Okamoto, Kazutaka;Wagoner, R.H.;Chung, K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.304-307
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    • 2008
  • In order to evaluate the effect of permanent softening behavior on springback prediction, 2D-draw bending simulations were compared with experiments for friction stir welded DP590 steel sheets. To account fur the nonlinear hardening behavior, the combined isotropic-kinematic hardening law was utilized with and without considering the permanent softening behavior during reverse loading. Also, the non-quadratic orthotropic yield function, Yld2000-2d, was used to describe the anisotropic initial-yielding behavior of the base sheet while anisotropic properties of the weld zone were ignored for simplicity.

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Microstructures and Mechanical Properties of Friction Stir Welds of Oxygen Free Copper (FSW에 의한 무산소동 접합부의 조직 및 기계적 성질)

  • Park Hwa-Soon;Lee Byung-Woo
    • Journal of Welding and Joining
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    • v.23 no.1
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    • pp.77-85
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    • 2005
  • The structures and mechanical properties of friction stirred welds of oxygen free copper(OFC) sheet were investigated. Defect-free welds were obtained in a relatively wide range of the welding conditions from 1000 to 2000 rpm, and welding speed from 500 to 2000 mm/min. The microstructure of the stirred zone(SZ) showed recrystallized grains, and the gram size varied largely with the welding conditions. The SZ hardness values including those of all the optimum welding conditions were slightly lower than that of the base metal, and increased with decreasing heat input. The tensile strength of the all-SZ increased with increasing the hardness values. The Hall-Fetch relationship was confirmed between the yield strength of the all-52 and the recrystallized grain size of the SZ.

DEVELOPMENT OF THE JOINING PROCESSES IN A GLOBAL PERSPECTIVE

  • Pekari, Bertil
    • Proceedings of the KWS Conference
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    • 2002.10a
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    • pp.1-14
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    • 2002
  • There is a continuous development of the most common welding processes like MMA, MIG/MAG, PAW and SAW. At the same time there is a conversion from stick electrodes to solid and cored wires with an increased productivity as a result. In parallel with these changes new processes are introduced and implemented. The number of Friction Stir Welding installations is starting to grow fast Hybrid laser welding has probably made a technical break through. The Magnetic Pulse Welding process is taking off. The different mechanical joining methods; clinching and self-piercing riveting; must not be forgotten. Structural adhesive is another method to consider.

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Precipitates Behavior and Microstructure of Friction Stir Welded 2519Al Alloy (마찰교반 용접한 2519Al 합금 용접부의 석출거동 및 미세조직)

  • Bae, Jong-Mo;Park, Tae-Won;Baik, Doo-Hyun;Kim, Hung-Ju;Chang, Woong-Seong
    • Proceedings of the KWS Conference
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    • 2006.10a
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    • pp.109-111
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    • 2006
  • In this study, microstructure and mechanical properties for the friction stir welded 2519Al-T87 alloy of the thickness of 38.8mm were studied using DSC, OM, SEM and micro hardness tester. DSC analysis show that GP Zone, ${\theta}'$ and $\theta$ phases in upper part and ${\theta}'$ and $\theta$ phase in lower part of the FSW zone. Recrystallized large grains are observed in HAZ, and elongated small and large grain in the TMAZ. In SZ, very small grains forms by high plastic deformation and heat from friction by tool and specimen.

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KOMPSAT-2 Time Synchronization Architecture (다목적실용위성2호의 시간동기구조)

  • Kwon, Ki-Ho;Kim, Day-Young;Chae, Tae-Byung;Lee, Jong-In
    • Proceedings of the KIEE Conference
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    • 2004.07d
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    • pp.2640-2642
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    • 2004
  • 일반적으로 위성에 장착된 GPS 수신기는 GPS 위성으로부터 항법 신호를 받아서 위성의 위치, 시간 및 속도 정보를 제공하는 것을 주요 목적으로 하고 있다. 이러한 정보를 근거로 위성의 현재 위치 정보 및 임무 수행을 위한 정보를 유도하게 된다. 2005년 발사예정인 다목적실용위성2호는 GPS수신기에서 나오는 IPPS 신호를 위성체 각 프로세서의 기준시간으로 사용되며 DPLL, FEP 회로 및 운영소프트웨어(FSW)에 의하여 동작된다. 본 논문에서는 다목적실용위성2호(KOMPSAT2, 이하 K2)의 시간동기구조[1,2]에 대한 구조 및 설계에 대한 뿐 아니라 정밀도 분석 및 시험결과등 전 과정에 대한 내용을 기술하였다.

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Springback Prediction of Friction Stir Welded DP590 Steel Sheet Considering Permanent Softening Behavior (영구연화거동을 고려한 마찰교반용접(FSW)된 DP590 강판의 탄성복원 예측)

  • Kim, J.;Lee, W.;Chung, K.H.;Park, T.;Kim, D.G.;Kim, Chong-Min;Kim, D.
    • Transactions of Materials Processing
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    • v.18 no.4
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    • pp.329-335
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    • 2009
  • In order to better predict the springback for friction stir welded DP590 steel sheet, the combined isotropic-kinematic hardening was formulated with considering the permanent softening behavior during reverse loading. As for yield function, the non-quadratic anisotropic yield function, Yld2000-2d, was used under plane stress condition. For the verification purposes, comparisons of simulation and experiments were performed here for the unconstrained cylindrical bending, the 2-D draw bending tests. For two applications, simulations showed good agreements with experiments.

Microstructures in friction-stir welded Al 7075-T651 alloy (Al 7075의 마찰교반 용접부 미세조직에 관한 연구)

  • Jang, Seok-Ki;Lee, Don-Chool;Kim, Seong-Jong;Jeon, Jeong-Il
    • Proceedings of the Korean Society of Marine Engineers Conference
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    • 2005.06a
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    • pp.331-338
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    • 2005
  • The grain structure, dislocation density and second phase particles in various regions including the stir zone(SZ), thermo-mechanically affected zone(TMAZ), and heat affected zone(HAZ) of a friction stir weld 6.35mm thick aluminum 7075-T651 alloy were investigated and compared with the base metal. The microstruectures of nugget zone were compared according to tool rotation speeds and tool transition speeds. The hardness profiles of nugget zone were increased, while decreasing rotation speed and increasing welding speed. The optimal microstructure was gained at the low rotation speed 800rpm and th high welding speed 124mm/min. The nugget microstructures of fracture surface, transgranular dimple and quasicleavage type were showed different fracture type with the HAZ, shear fracture type.

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Evaluation of Electrochemical Characteristic and Investigation on Optimum Condition in Friction Stir Welding for 6061-T6 Al Alloy (6061-T6 합금의 최적 마찰교반 용접 조건 규명 및 전기화학적 특성 평가)

  • Kim, Seong-Jong;Jang, Seok-Ki
    • Journal of the Korean institute of surface engineering
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    • v.41 no.6
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    • pp.341-350
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    • 2008
  • In friction stir welding for 6061-T6 with various traveling speed and rotation speed conditions, the best mechanical characteristics presented in traveling speed of 507 mm/min and rotation speed of 1100RPM. The maximum tensile strength and yield strength increased with the increasing of traveling speed. The result of the electrochemical characteristic evaluation in friction stir welding at optimum conditions for 6061-T6 Al alloy presented a good characteristics compare to base metal.

Technologies for Robotized Welding of Big Aluminium Structures with Tolerances for High Speed Trains (고속 열차용 대형 알루미늄 부품의 GAP 대응 로봇 자동화 용접 기술)

  • Lee, Sang Chul
    • Journal of Welding and Joining
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    • v.31 no.1
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    • pp.33-37
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    • 2013
  • Robotized MIG welding of large aluminium components for high speed trains is state-of-the-art. The implementation of online laser cameras enables seam tracking and adoptive modification of welding parameters. A constant fill is achieved regardless of the gap tolerances. Friction Stir Welding has been introduced to the market as a reliable and fast joining technology. The advantages of high welding speeds and the elimination of arc light, fumes and liquefaction in the welding spot lead to economical realisation of heavy-duty gantry systems. FSW robots offer a high flexibility with regard to welding of curved parts, and can be equipped with laser cameras for exact joint tracking.

Manufacturing and Properties of Metal Based Composite Produced By Friction Stir Processing (마찰교반프로세스를 이용한 금속기 복합소재 제조 및 특성)

  • Choi, Don-Hyun;Yeon, Yun-Mo;Jung, Seung-Boo
    • Journal of Welding and Joining
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    • v.30 no.5
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    • pp.27-33
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    • 2012
  • Friction stir processing (FSP), developed based on the basic principles of friction stir welding(FSW), a solid-state joining process originally developed for various metal alloys, is an emergingmetalworking technique that can provide localized modification and control of microstructures in near-surface layers of processed metallic components. The FSP causes intense plastic deformation, material mixing, and thermal exposure, resulting in significant microstructural refinement, densification, and homogeneity of the processed zone. The FSP technique has been successfully used for producing the fine-grained structure and surface composite, modifying the microstructure of materials, and synthesizing the composite and intermetallic compound in situ. In this review article, the current state of the understanding and development of FSP is addressed.