• Title/Summary/Keyword: FEM Shear deformation

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FEM Analysis on Deformation Inhomogeneities Developed in Aluminum Sheets During Continuous Confined Strip Shearing (알루미늄 판재구속전단가공에서 형성되는 불균일 변형의 유한요소해석)

  • 최호준;이강노;황병복;허무영
    • Transactions of Materials Processing
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    • v.12 no.1
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    • pp.43-48
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    • 2003
  • The strain state during the continuous confined strip shearing (CCSS) based on ECAP was tackled by means of a two-dimensional FEM analysis. The deformation of AA 1100 sheet in the CCSS apparatus was composed of three distinct processes of rolling, bending and shearing. The pronounced difference in the friction conditions on the upper and lower roll surfaces led to the different variation of the strain component ${epsilon}_13$ throughout the thickness of the aluminum sheet. Strain accompanying bending was negligible because of a large radius of curvature. The shear deformation was concentrated at the corner of the CCSSchannel where the abrupt change in the direction of material flow occurred. The process variables involving the CCSS-die design and frictions between tools and strip influenced the evolution of shear strains during CCSS.

Strain Gradient Crystal Plasticity Finite Element Modeling for the Compression Behaviors of Single Crystals (단결정 압축 변형 거동의 변형구배 결정소성 유한요소해석)

  • Jung, Jae-Ho;Cho, Kyung-Mox;Choi, Yoon Suk
    • Korean Journal of Materials Research
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    • v.27 no.12
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    • pp.679-687
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    • 2017
  • A strain-gradient crystal plasticity finite element method(SGCP-FEM) was utilized to simulate the compressive deformation behaviors of single-slip, (111)[$10{\bar{1}}$], oriented FCC single-crystal micro-pillars with two different slip-plane inclination angles, $36.3^{\circ}$ and $48.7^{\circ}$, and the simulation results were compared with those from conventional crystal plasticity finite element method(CP-FEM) simulations. For the low slip-plane inclination angle, a macroscopic diagonal shear band formed along the primary slip direction in both the CP- and SGCP-FEM simulations. However, this shear deformation was limited in the SGCP-FEM, mainly due to the increased slip resistance caused by local strain gradients, which also resulted in strain hardening in the simulated flow curves. The development of a secondly active slip system was altered in the SGCP-FEM, compared to the CP-FEM, for the low slip-plane inclination angle. The shear deformation controlled by the SGCP-FEM reduced the overall crystal rotation of the micro-pillar and limited the evolution of the primary slip system, even at 10 % compression.

Analysis on Inhomogeneous Textures Developed in Aluminum AA 1050 Sheets during Continuous Confined Strip Shearing (알루미늄 AA 1050 판재구속전단가공 시 불균질 집합조직 형성의 해석)

  • 이재필;석한길;허무영
    • Transactions of Materials Processing
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    • v.13 no.4
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    • pp.382-387
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    • 2004
  • The continuous confined strip shearing (CCSS) based on the equal channel angular pressing (ECAP) was modeled by means of a rigid-plastic two-dimensional finite element method (FEM). Parallel to the simulations, samples of AA 1050 sheets were experimentally deformed by CCSS. The CCSS deformation led to the formation of through thickness texture gradients comprising a strong shear texture in the sheet center and weak shear textures in the sheet surfaces. FEM analysis revealed variations in the strain component $\varepsilon_13$ along the sample thickness direction, which gave rise to the evolution of different textures. A high friction between the sample and die surface was responsible for lowering intensities of the shear texture components in thickness layers close to the surfaces.

Effect of Deformation Parameters on The Evolution of Strain State During Asymmetrical Rolling in Aluminum Sheet (알루미늄 판재의 비대칭 압연 시 변형률 상태에 미치는 압연 변수의 영향)

  • Kang H. G.;Park S. H.;Huh M. Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.10a
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    • pp.460-462
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    • 2005
  • Asymmetrical rolling was performed with different working roll speeds of upper and lower rolls. In order to promote the shear deformation during asymmetrical rolling, various deformation parameters of initial sheet thickness, rolling reduction, roll speed ratio and roll radius are considered. The evolution of texture during asymmetrical rolling was shown by the calculation of orientation distribution function (ODF). The effect of deformation parameters on shea. deformation were investigated by simulations with the finite element method (FEM). Asymmetrical rolling gave rise to the development of pronounced strain gradients throughout the thickness layers which resulted in the formation of strong texture gradients in the sheet.

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Effect of friction between roll and sample on residual shear strains in AA1050 sheet during asymmetrical rolling (비대칭 압연한 AA1100 판재에서 잔류전단변형에 미치는 롤과 재료간의 마찰의 영향)

  • 지영규;정효태;허무영
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2003.10a
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    • pp.156-158
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    • 2003
  • Sheets of aluminum alloy 1050 were asymmetrically cold rolled in a rolling mill with different roll speeds. In order to promote the shear deformation during asymmetrical rolling, cold rolling without lubrication was performed. The variation of the shear strain state during asymmetrical rolling was tackled by means of FEM calculations. Asymmetrical rolling gave rise to the development of pronounced residual shear strain gradients throughout the thickness layers.

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Improvement of shear deformation by controlling reduction per a rolling pass during asymmetrical cold rolling in AA 5052 (AA5052 판재의 비대칭 냉간압연 시 압연 패스당 압하율 제어에 의한 전단 변형 향상)

  • Kang, H.G.;Han, Y.H.;Huh, M.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.05a
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    • pp.226-228
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    • 2007
  • During asymmetrical cold rolling in AA 5052 sheet a reduction per a rolling pass was varied to investigate the effect of the ratio of the contact length between the roll and sample ($l_c$) to the sheet thickness (d) on the formation of shear textures. In order to intensify the shear deformation during asymmetrical rolling, AA 5052 sheet was asymmetrically cold rolled without lubrication by using different roll velocities of upper and lower rolls. Asymmetrical rolling with $l_c$/d=1.8 led to the formation of texture gradients throughout the sheet thickness in which the outer thickness layers depicted shear textures and the center thickness layers displayed a rolling texture. Asymmetrical rolling with $l_c$/d=3.1 gave rise to the formation of shear textures in the whole through-thickness layer. The strain states associated with asymmetrical rolling were investigated by the finite element method (FEM) simulation. FEM results indicated that the evolution of deformation texture in a thickness layer is strongly governed by integrated values of strain rates and along the streamline in the roll gap.

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Finite Element Analysis of Deformation Characteristics of the Shear Studs embedded in High Strength Concrete Slab of the Composite Beam (전단스터드의 변형특성에 관한 유한요소해석 -고강도 콘크리트를 사용한 합성보-)

  • Shin, Hyun Seop
    • Journal of Korean Society of Steel Construction
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    • v.19 no.5
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    • pp.473-482
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    • 2007
  • When the material strength and ductility of shear studs is sufficient to carry the interface shear force, the composite beam can behave safely without premature structural failure in the interface and without ultimate moment reduction. In this study, the influence of the deformation capacity of shear studs embedded in high-strength concrete on structural behavior and design condition of composite beam is analyzed using FEM. In the analysis, load type, degree of shear connection and arrangement of studs are considered as analysis parameters. According to analysis results, in the case of partial interaction,the deformation capacity of studs embedded in high-strength concrete should be considered together with material strength. Especially in the case of uniform arrangement of studs and uniformly distributed load, a minimum available degree of shear connection is restricted by the deformation capacity of studs. In this case,shear studs should be arranged in consideration of the distribution of shear force at the composite section.

Effect of rolling parameters on the evolution of texture during asymmetrical cold rolling of aluminum sheets (알루미늄 판재의 비대칭 냉간압연 시 집합조직 발달에 미치는 압연변수의 영향)

  • Kang, H.G.;Han, Y.H.;Huh, M.Y.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2007.10a
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    • pp.84-86
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    • 2007
  • Aluminum sheets were asymmetrically cold rolled without lubrication by using different roll velocities of upper and lower rolls in order to intensify the shear deformation. During asymmetrical cold rolling of aluminum sheets, a reduction per a rolling pass, initial sheet thickness, roll diameter, roll velocity ratio were varied to investigate the effect of rolling parameters. The formation of through thickness shear texture was related to the ratio of the contact length between the roll and sample($l_c$) to the sheet thickness(d). The strain states associated with asymmetrical rolling were investigated by the finite element method (FEM) simulation. FEM results indicated that the evolution of deformation texture in a thickness layer is strongly governed by integrated values of strain rates $\dot{\varepsilon}_{13}$ and $\dot{\varepsilon}_{11}$ along the streamline in the roll gap.

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Prediction of Welding Stress and Deformation by 3D-FEM Analysis and Its Accuracy (3차원 유한요소해석에 의한 용접응력과 변형의 해석 및 정도)

  • 장경호;이상형;이진형
    • Proceedings of the Computational Structural Engineering Institute Conference
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    • 2000.10a
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    • pp.11-17
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    • 2000
  • ,An residual stress and out-of plane deformation produced by butt welding was analyzed by four kinds of 3D-FEM programs(Thermal El-P1 Analysis) developed by authors. The magnitude of deformation of perpendicular to the welding line generated by butt welding was large when the reduced integration method was used. This was because of removal of the locking phenomenon, which it was generally known that the stiffness of the shear component of out-of-plane was largely evaluated. And the magnitude of residual stress was analyzed by using the FEM program based on a large and small deformation theory was similar to that was analyzed by the redeced integration method.

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Destructive testing of adhesively bonded joints under static tensile loading

  • Ochsner, A.;Gegner, J.
    • Journal of Adhesion and Interface
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    • v.5 no.2
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    • pp.22-36
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    • 2004
  • Several in-situ testing methods of adhesively bonded joints under static short-time tensile loading are critically analyzed in terms of experimental procedure and data evaluation. Due to its rather homogeneous stress state across the glue line, the tensile-shear test with thick single-lap specimens, according to ISO 11003-2, has become the most important test process for the determination of realistic materials parameters. This basic method, which was improved in both, the experimental part by stepped adherends and easily attachable extensometers and the evaluation procedure by numeric substrate deformation correction and test simulation based on the finite element method (FEM), is therefore demonstrated by application to several kinds of adhesives and metallic adherends. Multi-axial load decreases the strength of a joint. This effect, which is illustrated by an experimental comparison, impedes the derivation of realistic mechanical characteristics from measured force-displacement curves. It is shown by numeric modeling that tensile-shear tests with thin plate substrates according to ISO 4587, which are widely used for quick industrial quality assurance, reveal an inhomogeneous stress state, especially because of relatively large adherend deformation. Complete experimental determination of the elastic properties of bonded joints requires independent measurement of at least two characteristics. As the thick-adherend tensile-shear test directly yields the shear modulus, the tensile butt-joint test according to ISO 6922 represents the most obvious complement of the test programme. Thus, validity of analytical correction formulae proposed in literature for the derivation of realistic materials characteristics is verified by numeric simulation. Moreover, the influence of the substrate deformation is examined and a FEM correction method introduced.

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