• 제목/요약/키워드: FEM,CAE

검색결과 76건 처리시간 0.024초

CAD/CAE를 이용한 세선 성형용 필거밀 공정의 최적설계 (Optimum design of a pilger mill process for wire forming using CAD/CAE)

  • 정용수;박훈재;김승수;나경환;이형욱;한창수
    • 한국소성가공학회:학술대회논문집
    • /
    • 한국소성가공학회 2003년도 추계학술대회논문집
    • /
    • pp.84-88
    • /
    • 2003
  • In this paper, The optimum design of a die shape has been carried out the FEM analysis of a pilger mill process considering various factors. The pilger mill forming process consists of a pair of rotating die which has appropriate surface shape. The important design parameters of the pilger mill are the feed rate and the profile of grooved die. Optimum design procedure was performed in order to investigated effects on the forming load and the deformed shape of material depending on the die radius profile. Profile of the die surface for the optimum design were suggested with the linear, the cosine and the quadratic curve considering a physical forming process. The surface of each die was modeled using the 3DAutoCAD and the analysis of pilger forming process was performed using the LS-DYNA3D. The optimum profile of the die shape for the pilger mill was determined to the quadratic profile. Since the analysis results provide that the model of the quadratic profile gives the lowest forming load and a proper deformed shape.

  • PDF

건전지 자동화 조립라인의 라벨링부의 Virtual Prototype 개발 (Development of Virtual Prototype for Labeling: Unit on the Automatic Battery Manufacturing Line)

  • 정상화;차경래;김현욱;신병수;나윤철
    • 한국공작기계학회:학술대회논문집
    • /
    • 한국공작기계학회 2002년도 춘계학술대회 논문집
    • /
    • pp.357-362
    • /
    • 2002
  • Most of battery industries are growing explosively as a core strategy industry for the development of the semi-conductor, the LCD, and the mobile communication device. In this thesis, dynamic characteristics of the steel can labeling machine on the automatic cell assembly line are studied. Dynamic characteristic analysis consists of dynamic behavior analysis and finite element analysis and is necessary for effective design of machines. In the dynamic behavior analysis, the displacement, velocity, applied force and angular velocity of each components are simulated according to each part. In the FEA, stress analysis, mode analysis, and frequency analysis are performed for each part. The results of these simulations are used for the design specification investigation and compensation for optimal design of cell manufacturing line. Therefore, Virtual Engineering of the steel can labeling machine on the automatic cell assembly line systems are modeled and simulated. 3D motion behavior is visualized under real-operating condition on the computer window. Virtual Prototype make it possible to save time by identifying design problems early in development, cut cost by reducing making hardware prototype, and improve quality by quickly optimizing full-system performance. As the first step of CAE which integrates design, dynamic modeling using ADAMS and FEM analysis using NASTRAN are developed.

  • PDF

건전지 세퍼레이터 와인딩 및 삽입시스템의 Virtual Prototype 개발 (Development of Virtual Prototype for Separator Winding and Inserting Machine of Battery Assembly Line)

  • 정상화;차경래;신병수;나윤철
    • 한국정밀공학회:학술대회논문집
    • /
    • 한국정밀공학회 2002년도 춘계학술대회 논문집
    • /
    • pp.727-730
    • /
    • 2002
  • Most of battery industries are growing explosively as a core strategy industry for the development of the semi-conductor, the LCD, and the mobile communication device. Dynamic characteristic analysis consists of dynamic behavior analysis and finite element analysis and is necessary for effective design of machines. In the dynamic behavior analysis, the displacement, velocity, applied force and angular velocity of each components are simulated according to each part. In the FEA, stress analysis, mode analysis, and frequency analysis are performed far each part. The results of these simulations are used for the design specification investigation and compensation for optimal design of cell manufacturing line. Virtual Engineering of the separator inserting machine on the automatic cell assembly line systems are modeled and simulated. 3D motion behavior is visualized under real-operating condition on the computer window. Virtual Prototype make it possible to save time by identifying design problems early in development, cut cost by reducing making hardware prototype, and improve quality by quickly optimizing full-system performance. As the first step of CAE which integrates design, dynamic modeling using ADAMS and FEM analysis using NASTRAN are developed.

  • PDF

승용연료전지 자동차용 블로워 케이스의 방사소음 저감을 위한 CAE 이용 구조변경에 관한 연구 (Structural Modification for Noise Reduction of the Blower Case in a Fuel Cell Passenger Car Based on the CAE Technology)

  • 송민근;이상권;서상훈
    • 한국소음진동공학회논문집
    • /
    • 제18권9호
    • /
    • pp.972-981
    • /
    • 2008
  • The blower which is installed in a FCEV(fuel cell electric vehicle) may cause noise due to misalignment and unbalance of mechanical components that rotate at high speed. One of the key points in efforts to minimize the noise radiation from a blower is the knowledge of the main radiating component and the relation between the surface vibration of a blower and the sound pressure. In this research, the blower model is developed based on FEM(finite element method). FE(finite element) model is reliable by correlation of frequencies and MAC(modal assurance criterion) values between EMA(experimental modal analysis) and FEA(finite element analysis). This model is applied to predict the vibration of a blower by using inverse force identification method and predict the radiating noise by using BEM(boundary element method). Comparing the frequencies of resonance and those mode shapes between EMA and FEA, a structural modification of the FE model is evaluated for reducing the parameters of the blower noise.

Cone 형상의 브라켓 용접부 타입에 따른 열구조 해석 (Thermal-Structure Analysis under High Temperature for Bracket Types adhered to Cone Shape)

  • 김주연;박순상;김영수
    • 한국추진공학회:학술대회논문집
    • /
    • 한국추진공학회 2011년도 제37회 추계학술대회논문집
    • /
    • pp.926-928
    • /
    • 2011
  • 항공 우주 분야에 사용되는 소재는 일반적으로 고온의 환경에 노출되어 있으며, 또한 고강도 저중량 소재를 사용해야 하므로, 이러한 조건을 만족시키기 위하여 티타늄 합금 소재가 많이 사용되고있다. 본 논문에서는 Cone 형상에 브라켓을 부착하는 경우, 용접 위치 선정의 어려움을 피하기 위해, sheet에 브라켓을 부착 후 Cone에 용접하는 방식을 제안하였다. 기존 방식과 제안된 방식을 같은 조건에서 열구조 해석을 통하여 제안된 브라켓 타입의 구조적 타당성을 분석하였다. 해석에 사용된 프로그램은 ABAQUS/CAE이다.

  • PDF

6kW급 수직축 풍력발전기 형상 및 구조설계 (Aerodynamic and Structural Design of 6kW Class Vertical-Axis Wind Turbine)

  • 김동현;최현철;이종욱;류경중;김성복;김광원;남효우;이명구
    • 한국유체기계학회 논문집
    • /
    • 제14권2호
    • /
    • pp.52-58
    • /
    • 2011
  • In this study, the design and verification of 6 kW class lift-type vertical-axis wind turbine (VAWT) has been conducted using advanced CAE technique based on computational fluid dynamics (CFD), finite element method (FEM), and computational structural dynamics (CSD). Designed aerodynamic performance of the VAWT model is tested using unsteady CFD method. Designed structural safety is also tested through the evaluation of maximum induced stress level and resonance characteristics using FEM and CSD methods. It is importantly shown that the effect of master eccentricity due to rotational inertia needs to be carefully considered to additionally investigate dynamic stress and deformation level of the designed VAWT system.

Moldflow를 이용한 인라인스케이트 프레임의 사출성형공정에 관한 연구 (A Study on the Injection Molding Process of Inline Skate Frame Using Moldflow)

  • 이형우;박철우
    • Journal of Advanced Marine Engineering and Technology
    • /
    • 제34권2호
    • /
    • pp.289-295
    • /
    • 2010
  • 플락스틱 재료를 사용한 가공법 중에서 가장 보편적인 가공법이 사출성형이다. 플라스틱 재료의 활용도는 지속적으로 증가하고 있으며, 신소재 등의 개발로 그 적용범위 또한 확대되고 있다. 사출성형에서 수축현상은 수지의 종류, 즉 결정성 수지인지 비결정성 수지인지에 따라 크게 다르게 나타나며 사출성형시의 운전조건에 따라서도 다르다. 본 연구에서는 Al합금으로 제작되고 있는 인라인 스케이트의 프레임을 플라스틱 재료로 대체하기 위한 최적화 공정에 관한 것이다. 금형설계 전 해석을 통하여 성형공정이 최소화되는 런너와 게이트의 치수와 형상을 결정하겠다. 런너와 게이트의 치수 변화에 따른 제품의 사출성형성을 알아보겠다. 본 연구의 시뮬레이션에서는 사출성형해석용 소프트웨어인 Moldflow를 이용해서 해석을 수행하였다.

회전로터 및 후류 동하중을 고려한 스마트 무인기 천이응답해석 (Transient Response Analysis for a Smart UAV Considering Dynamic Loads by Rotating Rotor and Wakes)

  • 김현정;오세원;김성준;최익현;김태욱;이상욱;김진원;이정진;김동현
    • 한국소음진동공학회논문집
    • /
    • 제16권9호
    • /
    • pp.926-936
    • /
    • 2006
  • In this study, structural vibration analyses of a smart unmanned aerial vehicle (UAV) have been conducted considering dynamic loads generated by rotating rotor and wakes. The present UAV (TR-S5-03) finite element model is constructed as a full three-dimensional configuration with different fuel conditions and tilting angles for helicopter, transition and airplane flight modes. Practical computational procedure for modal transient response analysis (MTRA) is established using general purpose finite element method (FEM) and computational fluid dynamics (CFD) technique. The dynamic loads generated by rotating blades in the transient and forward flight conditions are calculated by unsteady CFD technique with sliding mesh concept. As the results of present study, transient structural displacements and accelerations are presented in detail. In addition, vibration characteristics of structural parts and installed equipments are investigated for different fuel conditions and tilting angles.

자동차 프런트 서브프레임 모듈 설계기술에 대한 연구 (A Study on the Design Technology for Automobile Front Subframe Module)

  • 최병익;김완두;이학주;강재윤;김정엽;우창수;한승우;김주성;김기주
    • 연구논문집
    • /
    • 통권32호
    • /
    • pp.85-94
    • /
    • 2002
  • Even in the world wide automobile companies where a few simple modules are put into practical use, the front subframe modules of which performances of durability, NVH and crash are significantly important are under planing. In this study, design technology for the automobile front subframe module, which consists of an engine, a transmission and steering parts, structural components (frame, upper arm, lower arm and brake etc.) and rubber components(engine mount, axle mount and rubber disc etc.), was developed. A FEM-based analytical approach was used to evaluate the multiaxial high cycle fatigue damage of the front subframe module. Strain-life fatigue database system and expert system for fatigue properties of welded materials were developed. Stiffness values of the various rubber bushes mounted on the front subframe were evaluated by experimental method and FEM. TWB(Tailor Welded Blank) technology was applied to forming the cross member of the front subframe. Performance evaluations in relation to NVH and crash were conducted by using CAE technologies.

  • PDF

타워를 포함한 6kW급 수직축 풍력발전기 구조진동해석 (Structure Dynamic Analysis of 6kW Class Vertical-Axis Wind Turbine with Tower)

  • 김동현;류경중;김요한;김성복;김광원;남효우;이명구
    • 한국소음진동공학회:학술대회논문집
    • /
    • 한국소음진동공학회 2011년도 춘계학술대회 논문집
    • /
    • pp.663-670
    • /
    • 2011
  • In this study, the design and verification of 6kW class lift-type vertical-axis wind turbine (VAWT) has been conducted using advanced CAE technique based on computational fluid dynamics (CFD), finite element method (FEM), and computational structural dynamics (CSD). Designed aerodynamic performance of the VAWT model is tested using unsteady CFD method. Designed structural safety is also tested through the evaluation of maximum induced stress level and resonance characteristics using FEM and CSD methods. It is importantly shown that the effect of master eccentricity due to rotational inertia needs to be carefully considered to additionally investigate dynamic stress and deformation level of the designed VAWT system.

  • PDF