• Title/Summary/Keyword: FEA method

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Prediction evaluation of problems happened of Sheet Metal Forming Process Using Shell Element (쉘 요소를 이용한 박판성형공정의 불량 예측 평가)

  • Ko Hyung-Hoon;Lee Chan-Ho;Kang Dong-Kyu;Sul Nam-Ki;Lee Kwang-Sik;Jong Dong-Won
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.481-484
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    • 2005
  • The AutoForm previously used the membrane element and it accomplished sheet metal forming analysis. The membrane analysis has been widely applied to various sheet metal forming processes because of its time effectiveness. However, it's well known that the membrane analysis can not provide correct information for the processes which have considerable bending effects. In this research it tried to compare the analysis results which use the shell element which is applied newly in the AutoForm commercial software with actual experimental results. The shell element is compromise element between continuum element and membrane element. The Finite element method by using shell element is the most efficient numerical method. From this research, it is known that FEA by using shell element can predict accurately the problems happened in actual experimental auto-body panel.

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A Study on the Shock Analysis of the Multi-Function Console According to the Shock Response Spectrum Requirements of the Elastic Platform (탄성플랫폼 충격응답 스펙트럼 기준에 따른 다기능콘솔 충격해석 연구)

  • Park, Jae Hoon;Kim, Won Hyung;Kim, Hyun Sil;Choi, Young Cheol
    • Journal of the Korean Society for Precision Engineering
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    • v.33 no.10
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    • pp.805-811
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    • 2016
  • Prior to installation in a navy ship, shipboard equipment should be qualified by shock test requirements. The multi-function console mounted on the elastic platform of the ship should also withstand given shock loads. In this study, both real shock test methods, as well as numerical computer simulations using the finite element method were used to verify structural durability under shock load conditions. First, we used domestic test facilities to perform possible shock tests, including an impact hammer test, a drop table test and a shaker shock test. Full model tests satisfying the shock response spectrum level were performed. Thereafter, an analytical model of the complex console structure was built by the finite element method. Finally, numerical results were verified by modal test results of the real product and an FEA analysis was also performed with a full model transient response analysis.

A Fault Diagnostic Method for Position Sensor of Switched Reluctance Wind Generator

  • Wang, Chao;Liu, Xiao;Liu, Hui;Chen, Zhe
    • Journal of Electrical Engineering and Technology
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    • v.11 no.1
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    • pp.29-37
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    • 2016
  • Fast and accurate fault diagnosis of the position sensor is of great significance to ensure the reliability as well as sensor fault tolerant operation of the Switched Reluctance Wind Generator (SRWG). This paper presents a fault diagnostic scheme for a SRWG based on the residual between the estimated rotor position and the actual output of the position sensor. Extreme Learning Machine (ELM), which could build a nonlinear mapping among flux linkage, current and rotor position, is utilized to design an assembled estimator for the rotor position detection. The data for building the ELM based assembled position estimator is derived from the magnetization curves which are obtained from Finite Element Analysis (FEA) of an SRWG with the structure of 8 stator poles and 6 rotor poles. The effectiveness and accuracy of the proposed fault diagnosis method are verified by simulation at various operating conditions. The results provide a feasible theoretical and technical basis for the effective condition monitoring and predictive maintenance of SRWG.

Design and Characteristic Analysis of Wound Rotor Synchronous Motor for ISG according to Field Current Combination (계자전류 조합에 따른 ISG용 권선형 동기전동기의 설계 및 특성분석)

  • Kwon, Sung-Jun;Lee, Dongsu;Jung, Sang-Yong
    • The Transactions of The Korean Institute of Electrical Engineers
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    • v.62 no.9
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    • pp.1228-1233
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    • 2013
  • In this paper, design of Wound Rotor Synchronous Motor(WRSM) for Integrated Starter and Generator(ISG) is performed based on Finite Element Analysis(FEA). WRSM can control not only magnitude and phase of armature current, but also field current. Thus, various control methods can be considered. Since driving characteristic of WRSM depends greatly on the control method, characteristic analysis accoding to possible driving current combination is reguired. Especially in high speed region, the control method that reduces unnecessary d-axis current by reducing field current is possible, which is similar to field weakening control. By the current combination reducing field and d-axis current, the design minimizing copper loss to increase efficiency on identical driving point is possible. In this paper, high efficient WRSM is designed applying the current combination which can minimize copper loss on each driving point.

A Study on the Dynamic Response of Cylindrical Wind Turbine Tower Considering Added Mass (부가수질량을 고려한 실린더형 풍력발전기타워의 동적응답연구)

  • Son, Choong-Yul;Lee, Kang-Su;Lee, Jung-Tak
    • 한국태양에너지학회:학술대회논문집
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    • 2008.04a
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    • pp.348-358
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    • 2008
  • Unlike structures in the air, the vibration analysis of a submerged or floating structure such as offshore structures is possibly only when the fluid-structures is understood, as the whole or part of the structure is in contact with water. Through the comparision between the experimental result and the finite element analysis result for a simple cylindrical model, it was verified that an added mass effects on the cylindrical structure. Using the commercial FEA program ANSYS(v.11.0), underwater added mass was superposed on the mass matrix of the structure. A frequency response analysis of forced vibration in the frequency considered the dynamic load was also performed. It was proposed to find the several important modes of resonance peak for these fixed cylindrical type structures. Furthermore, it is expected that the analysis method and the data in this study can be applied to a dynamic structural design and dynamic performance evaluation for the ground and marine purpose of power generator by wind.

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Process Analysis and Test for Manufacturing the Sleeve Spring Type-Torsional Vibration Damper (슬리브 스프링 형식 비틀림 진동감쇠기 제조를 위한 공정해석 및 시험)

  • Hwang, Beom-Cheol;Bae, Won-Byong;Jang, Young-Jun;Kim, Chul
    • Transactions of the Korean Society of Mechanical Engineers A
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    • v.33 no.12
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    • pp.1471-1481
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    • 2009
  • In diesel engines, it is inevitable that the torsional vibration is produced by the fluctuation of engine torque. Therefore, it is necessary to establish preventive measures to diminish the torsional vibration. The sleeve spring type damper is one of the preventive measures for reducing the torsional vibration. In this study, the closed form equations to predict the spring constant of a sleeve spring and the torsional characteristics of the torsional vibration damper are proposed to calculate stiffness of the damper and verified their availability through the finite element analysis and experiments. And the stability of the sleeve spring torsional vibration damper is verified by analyzing the inner star and outer star, which are the core parts of the damper, and 2-roll bending process is proposed to manufacture sleeve spring. The program to calculate the initial radius including spring-back effect is developed, and the FEA method to analyze elasto-plastic problem was verified through analysis of 90$^{\circ}$bending process. The results of the analysis are in good agreements with those of the experiments. The newly proposed method can be used as an advanced technique that remarkably curtails cost of production and replaces the conventional forming.

FEA of Copper Tube Rolling Process Using the Planetary Rolling Mill (유성압연기를 사용한 동관 압연공정의 유한요소해석)

  • Lee, Jung-Kil;Han, Ki-Beom;Kim, Kwan-Woo;Choe, Jong-Woong;Kim, Jae-Hun;Cho, Hae-Yong
    • Journal of Advanced Marine Engineering and Technology
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    • v.34 no.2
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    • pp.303-309
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    • 2010
  • Copper tube rolling process using the planetary rolling mill has been studied by using finite element method. This rolling is process that makes copper tube by three-roll with mannesmann method. Also, rolling process has started from the cold working and finished to the hot working. This rolling process has more advantage that make reduction of process and cost than existing extrusion. This process includes various and complex process parameters. Each of the process parameters affects forming result. Therefore, all of the process parameters should be considered in copper tube rolling. Rolling process for copper tube was successfully simulated and it should be useful to determine optimal rolling condition.

Multi-objective optimization design for the multi-bubble pressure cabin in BWB underwater glider

  • He, Yanru;Song, Baowei;Dong, Huachao
    • International Journal of Naval Architecture and Ocean Engineering
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    • v.10 no.4
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    • pp.439-449
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    • 2018
  • In this paper, multi-objective optimization of a multi-bubble pressure cabin in the underwater glider with Blended-Wing-Body (BWB) is carried out using Kriging and the Non-dominated Sorting Genetic Algorithm (NSGA-II). Two objective functions are considered: buoyancy-weight ratio and internal volume. Multi-bubble pressure cabin has a strong compressive capacity, and makes full use of the fuselage space. Parametric modeling of the multi-bubble pressure cabin structure is automatic generated using UG secondary development. Finite Element Analysis (FEA) is employed to study the structural performance using the commercial software ANSYS. The weight of the primary structure is determined from the volume of the Finite Element Structure (FES). The stress limit is taken into account as the constraint condition. Finally, Technique for Ordering Preferences by Similarity to Ideal Solution (TOPSIS) method is used to find some trade-off optimum design points from all non-dominated optimum design points represented by the Pareto fronts. The best solution is compared with the initial design results to prove the efficiency and applicability of this optimization method.

Optic-axis Alignment and Performance Test of the Schwarzschild-Chang Off-axis Telescope

  • Park, Woojin;Pak, Soojong;Chang, Seunghyuk;Jeong, Byeongjoon;Lee, Kwang Jo;Kim, Yonghwan;Ji, Tae-Geun
    • The Bulletin of The Korean Astronomical Society
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    • v.42 no.1
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    • pp.56.4-57
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    • 2017
  • The Schwarzschild-Chang off-axis telescope is a "linear astigmatism-free" confocal system. The telescope comprises two pieces of aluminum-alloy freeform mirrors that are fabricated with diamond turning machine (DTM) process. We designed optomechanical structures where optical components in the telescope system can be adjustable on a linear stage. Optomechanical deformation caused by the weight of system itself and its temperature variation is analyzed by the finite element analysis (FEA). The results show that the deformation is estimated in the tolerance range. For the optic-axis alignment of telescope system, three-point alignment (TPA) method is chosen. The TPA method uses three parallel lasers and a plane mirror. Point source images were taken from collimated light and field observation. The performance of optical system was tested by point spread function and aberration measurement of the point sources.

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Study on The Anti-Shock Performance Evaluation of TFT-LCD module for Mobile IT Devices (이동형 정보통신 기기용 화면표시 장치의 내충격 평가 방법 연구)

  • Kim Byung-Sun;Kim Jung-Woo;Lee Dock-Jin;Choi Jae-Boong;Kim Young-Jin;Baik Seung-Hyun;Chu Young-Bee;Koo Ja-Choon
    • Journal of the Korean Society for Precision Engineering
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    • v.23 no.7 s.184
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    • pp.130-137
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    • 2006
  • TFT-LCD(Thin Film Transistor Liquid Crystal Display) module is representative commercial product of FPD(Flat Panel Display). Thickness of TFT-LCD module is very thin. It is adopted for major display unit for IT devices such as Cellular Phone, Camcorder, Digital camera and etc. Due to the harsh user environment of mobile IT devices, it requires complicated structure and tight assembly. And user requirements for the mechanical functionalities of TFT-LCD module become more strict. However, TFT-LCD module is normally weak to high level transient mechanical shock. Since it uses thin crystallized panel. Therefore, anti-shock performance is classified as one of the most important design specifications. Traditionally, the product reliability against mechanical shock is confirmed by empirical method in the design-prototype-drop/impact test-redesign paradigm. The method is time-consuming and expensive process. It lacks scientific insight and quantitative evaluation. In this article, a systematic design evaluation of TFT-LCD module for mobile IT devices is presented with combinations of FEA and testing to support the optimal shock proof display design procedure.