• Title/Summary/Keyword: FE-simulations

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Process Design to Prevent Flow Defect of Piston-Pin for Automobile (자동차용 피스톤-핀의 유동결함 방지를 위한 공정설계)

  • 김동진
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2000.04a
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    • pp.155-158
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    • 2000
  • Flow defect of a piston-pin for automobile parts is investigated in this study. In cold forging of piston-pin Lapping defect a kind of flow defect appears by the dead metal zone. This appearance evidently happens in products with a thin piercing thickness for the dimension accuracy and the decrease of material loss. The best method that can prevent flow defect is removing dead metal zone. The finite element simulations are applied to analyze the flow defect. This study proposed processes for preventing flow defect by removing dead metal zone. Then the results are compared with the experiments for verification. These FE simulation results are in good agreement with the experimental ones.

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Bending Characteristics of DP980 Steel Sheets by the Laser Irradiation (DP980강판의 레이저 조사에 따른 굽힘 변형특성 연구)

  • Song, J.H.;Zhang, Y.;Lee, J.S.;Park, S.J.;Choi, D.S.;Lee, G.A.
    • Transactions of Materials Processing
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    • v.21 no.6
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    • pp.378-383
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    • 2012
  • Laser forming is an advanced process in sheet metal forming in which a laser heat source is used to shape the metal sheet. This is a new manufacturing technique that forms the metal sheet only by a thermal stress. Analyses of the temperature and stress fields are very important to identify the deformation mechanism in laser forming. In this paper, temperature distributions and deformation behaviors of DP980 steel sheets are investigated numerically and experimentally. FE simulations are first conducted to evaluate the response of a square sheet in bending. The effects of process parameters such as laser power and scanning speed are then analyzed numerically and experimentally. It is observed that experimental and numerical results are in good agreement. These results provide a relationship between the line energy and the angles for laser bending of DP980 steel sheets.

Transient heat transfer analysis using Galerkin finite element method for reinforced concrete slab exposed to high elevated temperature

  • Han, Byung-Chan;Kwon, Young-Jin;Lee, Byung-Jae;Kwon, Seung-Jun;Chae, Young-Suk
    • Computers and Concrete
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    • v.18 no.6
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    • pp.1097-1112
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    • 2016
  • Fire loading causes a critical collapse of RC (Reinforced Concrete) Structures since the embedded steels inside are relative week against high elevated temperature. Several numerical frameworks for fire resistance have been proposed, however they have limitations such as unstable convergence and long calculation period. In the work, 2-D nonlinear FE technique is proposed using Galerkin method for RC structures under fire loading. Closed-form element stiffness with a triangular element is adopted and verified with fire test on three RC slabs with different fire loading conditions. Several simulations are also performed considering fire loading conditions, water contents, and cover depth. The proposed numerical technique can handle time-dependent fire loading, convection, radiation, and material properties. The proposed technique can be improved through early-aged concrete behavior like moisture transport which varies with external temperature.

A Method to Estimate Tensile Properties using Combined Nano-Indentation Tests and Finite Element Simulations (Nano-indentation 실험과 유한요소 해석을 연계한 재료의 탄소성 물성 평가법 개발)

  • Kim Y.J.;Song T.K.;Park J.H.;Hahn J.H.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2006.05a
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    • pp.503-504
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    • 2006
  • Determination of elastic properties of nano-scale materials using nano-indentation tests is well established, but that of plastic properties is not yet clear. This paper presents a method to extract plastic properties from nano-indentation test, together with results from detailed elastic-plastic FE analysis. It shows that the plastic properties determined from this method are not unique, in the sense that a number of different plastic properties can give the same load-displacement response from nano-indentation test. possible ways to overcome such problems are discussed.

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Spin Dynamics in CoFeB Nanowires using Micro-fabricated Coplanar Wave Guide

  • Cho, Jaehun;Yoon, Jungbum;Yuya, Fujii;Katsunori, Konishi;Yoshishige, Suzuki;You, Chun-Yeol
    • Proceedings of the Korean Magnestics Society Conference
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    • 2013.05a
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    • pp.74-75
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    • 2013
  • In summary, the ferromagnetic resonance experiments was applied to investigate the magnetic properties of $Co_{16}Fe_{64}B_{20}$ thin films and nanowire patterns. We find that the saturated magnetization and demagnetization factors. And we will compare experimental result with the micromagnetic simulations.

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A Single Transistor Type Ferroelectric Field-Effect-Transistor Cell Scheme

  • Yang, Yil-Suk;You, In-Kyu;Lee, Wong-Jae;Yu, Byoung-Gon;Cho, Kyong-Ik
    • Proceedings of the IEEK Conference
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    • 2000.07a
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    • pp.403-405
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    • 2000
  • This paper describes a single transistor type ferroelectric field effect transistor (1Tr FeFET) memory cell scheme, which select one unit memory cell and program/read it. The well voltage can be controlled by isolating the common row well lines. Through applying bias voltage to Gate and Well, respectively, we implement If FeFET memory cell scheme in which interference problem is not generated and the selection of each memory cell is possible. The results of HSPICE simulations showed the successful operations of the proposed cell scheme.

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Predicting Mechanical Response of Multilayered Aluminum Sheet Using Finite Element Analysis (유한요소해석 연계 알루미늄 다층판재의 기계적 거동 예측)

  • Sung, J.Y.;Kim, M.H.;Bong, H.J.;Lee, K.S.;Kim, M.J.;Kim, J.H.
    • Transactions of Materials Processing
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    • v.29 no.6
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    • pp.347-355
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    • 2020
  • The mechanical responses of multilayered aluminum sheet fabricated by roll bonding, i.e., A1050/A3004 (65% A1050, 35% A3004 by thickness), were investigated via combined experiment and finite element (FE) analysis. The mechanical properties were measured using uniaxial tensile tests in various loading directions for the multilayered sheet. The corresponding tests for individual layers were also conducted. The testing samples were prepared by wire electro discharge machining (EDM). Stress-strain curves and Lankford coefficients of the multilayered sheet were then predicted by FE simulations. The measured mechanical properties of the individual layers were utilized as inputs for the simulation. Two yield functions, i.e., isotropic von-Mises and anisotropic non-quadratic Hill1948, were employed. Predicted results were compared with the experimental data and further discussed.

Parametric Study of Steel-Al Alloy SPR Joint Process via Finite Element Analysis (유한요소해석을 통한 Steel-Al합금 SPR 접합공정 주요인자 분석)

  • Kim, S.H.;Park, N.;Song, J.H.;Noh, W.;Park, K.Y.;Bae, G.
    • Transactions of Materials Processing
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    • v.29 no.6
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    • pp.301-306
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    • 2020
  • The parametric study of Steel-Al alloy SPR joint process is based on the FE simulation described by Kim et al. [10], which was validated by comparing experimental and simulation results for two kinds of steel-Al alloy combinations according to the lower sheet thickness. To analyze the SPR joint process, the friction coefficient, the lower sheet thickness, and the rivet length were selected as the main parameters. Based on FE simulations, the effect of main parameters was investigated by measuring the interlock and the bottom thickness at the cross-sectional shape of the SPR joint. The results of simulation facilitate the design of SPR joint process in various metal combinations.

Strength and stiffness modeling of extended endplate connections with circular and rectangular bolt configurations

  • Hantouche, Elie G.;Mouannes, Elie N.
    • Steel and Composite Structures
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    • v.22 no.2
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    • pp.323-352
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    • 2016
  • The results of a series of finite element (FE) simulations and experimental studies are used to develop strength and stiffness models that predict the failure capacity and response characteristics of unstiffened extended endplate connections with circular and rectangular bolt configurations associated with deep girders. The proposed stiffness models are composed of multi-linear springs which model the overall extended endplate/column flange system deformation and strength of key-components. Comparison of model predictions with FE and experimental results available in the literature show that the proposed models accurately predict the strength and the response of extended endplate/column system with circular and rectangular bolt configurations. The effect of the bolt configuration (circular and rectangular) on the prying phenomenon encountered in the unstiffened extended endplate/column system was investigated. Based on FE results, extended endplate with circular bolt configuration has a more ductile behavior and exhibits higher total prying forces. The proposed models can be used to design connections that cover all possible failure modes for extended endplate with circular bolt configuration. This study provides guidelines for engineers to account for the additional forces induced in the tension bolts and for the maximum rotational capacity demand in the connection which are required for seismic analysis and design.

A Study On the Combined One Body Stamping Using F.E.A. (유한요소해석을 이용한 일체복합성형성에 대한 연구)

  • Kwon S. Y.;Lee J. K.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2005.05a
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    • pp.171-175
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    • 2005
  • Automotive parts manufacturers are doing their best to strengthen the competitiveness. They are developing a large variety of new manufacturing technologies to reduce the manufacturing cost. Combined One Body Stamping(C.O.B.S) is one of the remarkable technologies to reduce production cost. C.O.B.S makes possible to form several parts together in a process using only one die set while conventional stamping demands the same number of die sets to the number of parts. But the deformation mechanism in C.O.B.S is more complicated because the interactions between blanks. So the interaction effects should be considered in the stage of initial blank shape design. In the study, a blank design method to consider the interactions between blanks was proposed and verified through the simulations and experiments. A commercial incremental FE code, LS-Dyna, was used to simulate the C.O.B.S Process. And a reverse one step FE code, Hyper Form, was used to predict initial blank shape. The boundary conditions of the reverse one step FE analysis were determined by the proposed method.

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