• Title/Summary/Keyword: FE simulations

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The Hot Forging of Small Size Gas Turbine Disks (소형가스터빈 디스크의 얼간단조)

  • Cha, D.J.;Song, Y.S.;Kim, D.K.;Kim, Y.D.
    • Proceedings of the Korean Society for Technology of Plasticity Conference
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    • 2008.10a
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    • pp.370-373
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    • 2008
  • Small size gas turbine disk requires good mechanical strength and creep properties at high temperature. In this study, Waspaloy was used as a superalloy to satisfy these specifications. The control of microstructure was needed to satisfy material properties at high temperature. In order to do this, we studied forging conditions and material analysis. Therefore die and preform design conducted so that hot forged gas turbine disk could have a good microstructure. The die and preform shapes are designed with consideration of the predefined hydraulic press capacity and the microstructure of forging product. Also we carried out the hot compression test for Waspaloy in various test conditions. From these results, we obtained the forging conditions as material temperature, die velocity etc. To verify these forging conditions, we conducted FE simulations by means of the DEFORM 2D-HT. In this study, the hot closed die and preform designs were completed to offer high temperature material properties of a small size gas turbine.

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Slurry Particle behavior inside Pad Pore during Chemical Mechanical Polishing (기계화학적 연마공정중 패드내 미세공극에서의 연마입자의 거동)

  • Kwark, Haslomi;Yang, Woo-Yul;Sung, In-Ha
    • Tribology and Lubricants
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    • v.28 no.1
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    • pp.7-11
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    • 2012
  • In this paper, the results of finite element(FE) analysis of chemical mechanical polishing(CMP) process using 2-dimensional elements were discussed. The objective of this study is to find the generation mechanism of microscratches on a wafer surface during the process. Especially, a FE model with a particle inside pad pore was considered to observe how such a contact situation could contribute to microscratch generation. The results of the finite element simulations revealed that during CMP process the pad-particle mixture could be formed and this would be a major factor leading to microscratch generation.

An FE-based Model for the Prediction of Deformed Roll Profile in Multi-high Rolling Mills - Part I : Development of the Model (다단 압연기에서의 롤 변형 프로파일 예측 모델 - Part I : 모델 개발)

  • Cho, J.H.;Hwang, S.M.
    • Transactions of Materials Processing
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    • v.21 no.7
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    • pp.420-425
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    • 2012
  • A new model is suggested for the prediction of radial displacements of a roll in order to analyze multi-high rolling mills. The model was developed from predictions based on finite element simulations. This model utilizes the compliance coefficient, which is expressed as a function of three dimensionless parameters, and is approximated by using the same interpolation function as used in the finite element method. The prediction accuracy of the model is demonstrated through comparison with the predictions from the FE model.

Outer Bending of a Cold Forged Circle Flange (냉간단조된 후판형 플랜지 돌출부 굽힘성형 공정연구)

  • Kim, D.W.;Shin, Y.C.;Choi, H.J.;Yun, D.J.;Shin, I.C.;Lim, S.J.
    • Transactions of Materials Processing
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    • v.21 no.7
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    • pp.453-458
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    • 2012
  • The flange hub is a main component of an automotive steering system. Dimensional precision of the flange hub is very important for precise control of the steering force. Consequently, the process design for precision forming of a flange hub is required. The teeth of the flange hub are generally formed by bending. In this study, the formability of flange bending was investigated using FE simulations. For the optimum process conditions, the flange is bent by movement of an insert die, and the die angle and bending length are selected as $90^{\circ}$ and 4mm respectively.

RC deep beams with unconventional geometries: Experimental and numerical analyses

  • Vieira, Agno Alves;Melo, Guilherme Sales S.A.;Miranda, Antonio C.O.
    • Computers and Concrete
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    • v.26 no.4
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    • pp.351-365
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    • 2020
  • This work presents numerical and experimental analyses of the behavior of reinforced-concrete deep beams with unconventional geometries. The main goal here is to experimentally and numerically study these geometries to find possible new behaviors due to the material nonlinearity of reinforced concrete with complex geometries. Usually, unconventional geometries result from innovative designs; in general, studies of reinforced concrete structures are performed only on conventional members such as beams, columns, and labs. To achieve the goal, four reinforced-concrete deep beams with geometries not addressed in the literature were tested. The models were numerically analyzed with the Adaptive Micro Truss Model (AMTM), which is the proposed method, to address new geometries. This work also studied the main parameters of the constitutive model of concrete based on a statistical analysis of the finite element (FE) results. To estimate the ultimate loads, FE simulations were performed using the Monte Carlo method. Based on the obtained ultimate loads, a probabilistic distribution was created, and the final ultimate loads were computed.

A Study on Strength Evaluation of a Road Wheel of Multipurpose Tracked Vehicles (다목적전술차량의로드휠강도평가에관한연구)

  • Kam M.K.;Kim H.S.;Kim Y.J.;Kim W.I.
    • Proceedings of the Korean Society of Precision Engineering Conference
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    • 2005.06a
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    • pp.473-476
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    • 2005
  • Mobility of tracked vehicles is dependent on performance of its power equipment and suspension systems. Especially, its road wheels, components of its suspension systems, play an important role in distributing the vehicle weight on the ground and preventing from misguiding tracks. In this study, the maximum force acted on multipurpose tracked vehicles driven on the worst condition was calculated. And then FE analyses were carried out to evaluate the strength of the road wheels under the maximum force condition. For quality evaluation of the road wheels, FE simulations and experimental works were carried out under specific slant loads. Residual deformation for the slant loads was investigated and commented upon.

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A Study for Residual Deformation and Strength Evaluation on Road Wheel of a Tracked Vehicle (궤도 차량 로드 휠 강도평가와 잔류 변형에 관한 연구)

  • Shin, Kuk-Sik;Kang, Seong-Ki
    • Journal of the Korean Society of Manufacturing Process Engineers
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    • v.10 no.3
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    • pp.47-52
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    • 2011
  • A tracked vehicle is dependent on performance of power pack and suspension systems. Especially, road wheels which are components of suspension system contribute distributing vehicle weight on soil and preventing from misguiding tracks. In this study, the maximum force was calculated that a tracked vehicle is driven on the worst condition. And then, FE analyses were carried out to evaluate strength road wheel under maximum force condition. In standard of quality evaluation for road wheel, FE simulations and experimental works were carried out under thirty degree slant load of normal direction of shaft. And then, A relationship residual deformation for slant load was investigated. The result of this research is applicable to evaluate strength and to make use of basis data.

The dynamic response of a prototype steel floor using velocity-source type of excitation

  • Magalhaes, Max D.C.
    • Structural Engineering and Mechanics
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    • v.46 no.3
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    • pp.371-385
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    • 2013
  • Vibration isolators and anti-vibration mounts are ideal, for example, in creating floating floors for gymnasiums, or performance spaces. However, it is well-known that there are great difficulties on isolating vibration transmission in structural steel components, especially steel floors. Besides, the selection of inertia blocks, which are usually used by engineers as an effective vibration control measure, is usually based on crude methods or the experience of the engineers. Thus, no simple method or indices have been available for assessing the effect of inertia blocks on vibration isolation or stability of vibratory systems. Thus, the aims of this research are to provide further background description using a FE model and present and implement a modal approach, that was validated experimentally, the latter assisting in providing improved understanding of the vibration transmission phenomenon in steel buildings excited by a velocity-source type of excitation. A better visualization of the mean-square velocity distribution in the frequency domain is presented using the concept of modal expansion. Finally, the variation of the mean-square velocity with frequency, whilst varying mass and/or stiffness of the coupled system, is presented.

Damage Assessment of Structures Using Taguchi Method (다구찌 방법을 사용한 구조물의 손상 평가)

  • Kwon, Kye-Si
    • Transactions of the Korean Society for Noise and Vibration Engineering
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    • v.16 no.7 s.112
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    • pp.720-728
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    • 2006
  • A robust damage assessment technique is presented such that the location and severity of damage in structures can be identified using measured modal data. In order to identify the damage efficiently, the concept of design of experiment using orthogonal array is used for screening the main effects of each parameter which corresponds to possible damage location in FE model. Then, Taguchi method, which has been widely used for robust design in industry, is applied to parameter updating in analytical FE model. The numerical simulations of a truss structure show that damages in structure can be located from updated parameters.

Process Design of Piston-Pin for Automobile by the Flow Control (유동제어를 통한 자동차용 피스톤-펀의 공정설계)

  • 김동진;김병민;이동주
    • Transactions of Materials Processing
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    • v.10 no.2
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    • pp.151-159
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    • 2001
  • Flow defect of a piston-pin for automobile parts is investigated in this study. In combined cold extrusion of piston-pin, lapping defect, which is a kind of flow defect, appears by the dead metal zone. This appearance evidently happens in products with a thin thickness to be pierced for the dimensional accuracy and the decrease of material loss. The flow defect that occurs in piston-pin has bad effects on the strength and the fatigue life of piston-pin. Therefore, it is important to predict and prevent defects in the early stage of process design. The best method that can prevent flow defect is removing or reducing dead metal zone through material flow control. The finite element simulations are applied to analyze the flow defect. This study proposes processes for preventing flow defect by removing dead metal zone. Then the results are compared with the experimental ones for verification. These FE simulation results are in good agreement with the experimental ones.

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