• Journal of the Korean Society for Precision Engineering
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• v.24 no.4 s.193
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• pp.102-108
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• 2007

The characteristic properties of aluminum, high strength stiffness to weight ratio, good formability, good corrosion resistence, and recycling potential make it the ideal candidate to replace heavier materials in the car to respond to the weight reduction demand within the automotive industry. In this paper, FE simulation was carried out to design an appropriate extrusion die for the automobile control arm. Based on the FE simulation result, a new die design has been proposed for uniform material flow in the cross section of extruded product. And then the welding pressure, extrusion load, and the tendency of mandrel deflection were estimated to verify high quality. In the extrusion experiment, it was possible to produce sound product without defects.

• Transactions of the Korean Society of Mechanical Engineers A
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• v.33 no.7
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• pp.673-680
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• 2009

In this study, die cooling system using the nitrogen gas has been applied to hot aluminum extrusion process for refining grains and reducing of grain growth. Computational fluid dynamics(CFD) has been carried out to evaluate die cooling effect by nitrogen gas, and the results of CFD have been used to FE-simulation for the prediction of the extrudate temperature in hot extrusion process. Experimental hot extrusion has been performed to observe microstructure and to measure temperature of extrudate. The results of FE-Simulation have been good agreement with those of experiment. Finally, process condition of hot extrusion can be established to reduce grain growth of Al6061 through the experiment.

• Proceedings of the Korean Society of Precision Engineering Conference
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• 2005.10a
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• pp.769-772
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• 2005

This paper deals with the aspects of die design for the multistage fine tooth hub gear in the cold forging process. In order to manufacture the cold forged product fur the precision hub gear used as the ARD 370 system of bicycle, it examines the influences of different designs on the metal flow through experiments and FE-simulation. To find the combination of design parameters which minimize the damage value, the low gear length, upper gear length and inner diameter as design parameters are considered. An orthogonal fraction factorial experiment is employed to study the influence of each parameter on the objective function or characteristics. The optimal punch shape of fine tooth hub gear is designed using the results of FE-simulation and the artificial neural network. To verify the optimal punch shape, the experiments of the cold forging of the hub gear are executed.

• Structural Monitoring and Maintenance
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• v.10 no.4
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• pp.283-297
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• 2023

This research aims to simulate and investigate the efficiency of strengthening damaged concrete columns using concrete jacketing.The numerical program included unjacketed reference column made of ordinary RC concrete had a cross-sectional dimension of (100×100) mm and 560 mm long reinforced concrete. These cores were damaged by loading them with approximately 60% of their actual ultimate load capacities as a service load. Then, column specimens were strengthened by applying two types of self-compacting concrete SCC jacketing, which were 25 and 30 mm thick, on all four sides. Exposed to external loads at different directions vertically and horizontally simulate to the seismic load. The 3D Finite Element (FE) simulation is used to predict of three structural criteria that were selected and evaluated (deflection, stress, cracks). The results show that the failure of the strengthening columns is interesting and corresponds to the characteristics of the cracks formed in the concrete section,which was documented numerically using 3D Finite Element (FE). A significant improvement of deflection has been noted at the values at the top SECTION of columns compared to the reference sample reaching an average of up to 36.6% when using a 25 mm thick SCC-3500 jacket.

• Journal of Sensor Science and Technology
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• v.8 no.3
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• pp.211-218
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• 1999

This paper describes the application of a coupled finite element-boundary element method (FE-BEM) to obtain the steady-state response of a piezoelectric transducer. The particular structure considered is a PZT4 disc-typed projector. The projector is three-dimensionally simulated to transduce applied electric charge on axial surfaces of the piezoelectric disc to acoustic pressure in air or in water. The directivity pattern of the acoustic field formed from the projected sound pressure is also simulated. And the displacement of the disc caused by the externally applied electric charge is shown in temporal motion. The coupled FE-BE method is described in detail.

• Journal of the Korea Academia-Industrial cooperation Society
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• v.15 no.11
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• pp.6406-6411
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• 2014

This paper presents the analytical-FE (finite element) squeal model, which can provide the efficient simulation time and accuracy. The system geometry and the extraction of the vibration modes were constructed using the finite element method. Instead, the friction contact model was derived from theoretical contact kinematics of the rotating disc and the stationary pads. This modeling procedure was incorporated into the perturbed equations of motion based on the finite elements of the system. Throughout the analytical-FE squeal model, the accuracy of linear stability analysis and the simulation time of FE squeal analysis were improved. In addition, the sensitivity of contact stiffness on brake squeal and the mode-coupling mechanism were provided by the system parameter study.

• Transactions of Materials Processing
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• v.33 no.1
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• pp.50-54
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• 2024

In this paper, the process of extruding Cu-10Fe alloy using a finite element analysis (FEA) was theoretically analyzed. To achieve this, the dependence of strain rate and temperature of the alloy required for the extrusion process was secured by utilizing databases for Cu and Fe and the KHL model. For microstructure analysis, FE-SEM with EDS was used to distinguish the phases present in Cu-10Fe alloy. The mechanical characteristics of Cu-10Fe alloy were secured using the results of fitting the mechanical properties of Copper and Steel from the Deform database to the KHL model. The deformation behavior within the alloy during hot extrusion was analyzed, providing insights into effective stress, effective strain, effective strain rate, and temperature. It was observed that the strain distribution was non-uniform. These research findings contribute to an improved understanding of the hot extrusion process of Cu-10Fe alloy and can aid in predicting the mechanical properties of the material.

• Journal of the Korean Magnetics Society
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• v.25 no.4
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• pp.101-105
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• 2015

Recent theoretical calculations predicted that a system composed exclusively of 3d transition metals without 4d/5d transition metals or rare earth metals can have strong perpendicular magnetocrystalline anisotropy (MCA) if Fe and Ni layers are arranged appropriately. They considered only Fe-terminated surfaces, noting that Fe/MgO(001) and CoFeB/MgO(001) show strong perpendicular MCA. In this paper, we investigate magnetism and MCA of Ni/Fe(001) surface where Ni layer is positioned at the surface, by using complementarily the first principles calculational methods of Vienna Ab-initio Simulation Package (VASP) and Full-potential Linearized Augmented Plane Wave (FLAPW) method. Comparing results of magnetism and MCA obtained by VASP with the results by FLAPW method, we find the VASP results do not show big difference from results by FLAPW method. Magnetic moments of Fe and Ni are enhanced due to strong hybridization between Fe and Ni bands. MCA of Ni/Fe(001) is parallel to the surface, which implies the surface termination plays a crucial role in determining MCA of a system.

• Proceedings of the KSME Conference
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• 2000.04a
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• pp.224-229
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• 2000

This paper describe a (mite element computer simulation of a absorption system using full scale car crash test. The full scale test selected for this study is a 80kmh frontal, side and 25% offset impact of a 1993 Ford Taurus vehicle into a absorption system. This absorption system has external rubber and internal steel pannel. This simulation has completed for decision of these components energy absorption performance. Dynamical performance of this system and movement are obtained from this simulation. and then We can appreciate the safety of passenger from measure the vehicle C.G's acceleration.

• Computers and Concrete
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• v.7 no.1
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• pp.39-51
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• 2010

The system of pores of autoclaved aerated concrete (AAC) is described by the so-called cherry-pit model, a random system of partially interpenetrating spheres. For the simulation of fracture processes, the solid phase is approximated by an irregular spatial network of beams obtained by means of the so-called radical tessellation with respect to the pore spheres. FE calculations using standard software (ANSYS) yield the strain energies of the beams. These energies are used as fracture criterion according to which highly loaded beams are considered as broken and are removed from the network. The paper investigates the relationship between mean fracture strength and microstructure for structures close to real AAC samples and virtual structures with particular geometrical properties.